INSTRUCTION MANUAL
EN 21-inch Single Stage Gas Snow Thrower
FR
ES
Model # PSS1210M / DB7006 / PSSW21
Have product questions or need technical support? Please feel free to contact us!
Website:
www.PowerSmartUSA.com
Toll free:1-800-791-9458 Mon-Fri 9-5
EST Email: support@amerisuninc.com
Website
3
CONTENTS
Technical data..................................................................................................3
Introduction…................................................................................................. 4
Safety information...........................................................................................4
Knowing your snow thrower...........................................................................9
Assembly and adjustments.............................................................................. 10
Snow thrower preparation…........................................................................... 12
Operating your snow thrower..........................................................................13
Maintenance.....................................................................................................15
Storage & Cleaning......................................................................................... 16
Troubleshooting...............................................................................................17
Exploded view and parts list........................................................................... 18
Two (2) years limited warranty.......................................................................22
TECHNICAL DATA
21-inch Single Stage Gas Snow Thrower
Model #:
Engine:
Engine oil Capacity:
Fuel Tank Capacity:
Start System:
Clearing Width:
Clearing Height:
Chute Rotation Angle:
Tire Size:
Overall Dimensions (L x W x H):
Weight:
PSS1210M / DB7006 / PSSW21
212cc
20 fl.oz
0.42 Gallon
Recoil Starter
21 in
12.5 in
180º
8 in
27 x 22.44 x 20.1 in
73.7 lbs
Thank you for purchasing PowerSmart products.
It is crucial and highly recommended that you read this instruction manual in its’ entirety,
as this is an invaluable tool and reference point in understanding the operation of your
unit.
Please register your unit online at www. Amerisuninc.com. This process will allow us to
track your warranty information and update our records regarding your unit accordingly.
Important: Our Company does not provide email or personal information to any third party for
any reason. For any questions check our website or call customer service at (800)791 9458.
4
INTRODUCTION
Thank You for Purchasing a PowerSmart
®
Product. This manual provides information regarding the safe
operation and maintenance of this product. Every effort has been made to ensure the accuracy of the
information in this manual. PowerSmart
®
reserves the right to change this product and specifications at
any time without prior notice.
Please keep this manual available to all users during the entire life of the snow blower.
This manual contains special messages to bring attention to potential safety concerns, snow
blower damage as well as helpful operating and servicing information. Please read all the
information carefully to avoid injury and machine damage.
QUESTIONS? PROBLEMS?
In order to answer questions and solve problems in the most efficient and speedy manner, contact
Customer Service at (800) 791-9458 , Mon-Fri 9am-5pm EST or email:
support@amerisuninc.com.
NOTICE REGARDING EMISSIONS
Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off Road
Equipment), are certified to operate on regular unleaded gasoline, and may include the following
emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst (if so equipped).
SAFETY INFORMATION
This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and or property of yourself and others. Read and follow all instructions in
this manual before attempting to operate this machine. Failure to comply with these
instructions may result in personal injury.
WARNING! This machine was built to be operated according to the safe operation practices
in this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating fingers, hands,
toes and feet and throwing foreign objects. Failure to observe the following safety instructions could
result in serious injury or death.
It is your responsibility to restrict the use of this power machine to persons who read, understand
and follow the warnings and instructions in this manual and on the machine.
ROTATING PARTS! Only use clean-out tool to clear blockages. NEVER use your
hands.
NEVER direct discharge towards persons or property that may be injured or damaged
by thrown objects.
Keep people away from unit while operating. Keep children out of work area and under
watchful care of a responsible adult.
5
TRAINING
Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for future and regular reference.
Be familiar with all controls and their proper operation. Know how to stop the machine and disengage
them quickly.
Never allow children under 14 years of age to operate this machine. Children 14 and over should read
and understand the instructions and safe operation practices in this manual and on the machine and be
trained and supervised by an adult.
Never allow adults to operate this machine without proper instruction.
Thrown objects can cause serious personal injury. Plan your snow-throwing pattern to avoid
discharge of material toward roads, bystanders and the like.
Keep bystanders, pets and children at least 75 feet from the machine while it is in operation. Stop
machine if anyone enters the area.
Exercise caution to avoid slipping or falling, especially when operating in reverse.
PREPARATION
Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds,
boards, wires, branches and other foreign object, which could be tripped over or thrown by the auger
/impeller.
Always wear safety glasses or eye shields during operation and while performing an adjustment or
repair to protect your eyes, thrown objects which ricochet can cause serious injury to the eyes.
Do not operate without wearing adequate winter outer garments. Do not wear jewelry, long scarves or
other loose clothing, which could become entangled in moving parts, wear footwear which will
improve footing on slippery surfaces.
Disengage all control levers before starting the engine.
Never attempt to make any adjustments while engine is running, except where specifically
recommended in the operator's manual.
Let engine and machine adjust to outdoor temperature before starting to clear snow.
PERSONAL SAFETY
Engine exhaust, and certain vehicle components contain or emit chemicals known to cause cancer,
birth defects or other reproductive harm.
Read, understand and follow all instructions on your Snow Thrower and in this Operator's Manual
before attempting to assemble and operate your machine.
Keep this manual in a safe place for future and regular reference. If replacement parts are needed,
refer to the manual.
Stay alert, watch what you are doing and use common sense when operating your Snow Thrower.
Do not use your Snow Thrower while you are tired or under the influence of drugs, alcohol,
medication. A moment of inattention while operating the Snow Thrower may result in severe bodily
injury.
6
NEVER LEAVE YOUR RUNNING SNOW THROWER UNATTENDED. Stop the engine.
Do leave your Snow Thrower until it has come to a complete stop.
When stepping backwards, be cautious about any obstacles beneath your feet or behind you avoid
falling.
SERVICE
Stop the engine before making any adjustments. Check for misalignment, breakage of or binding of
moving parts, and any other conditions that may affect operation.
If damaged, have the Snow Thrower serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the Snow Thrower is maintained.
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite, wash your skin and change clothes immediately.
Use only an approved gasoline container.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Never fuel machine indoors.
Never remove gas cap or add fuel while the engine is hot or running.
Allow engine to cool at least two minutes before refueling.
Never over fill fuel tank.
Replace gasoline cap and tighten securely.
If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5
minutes before starting the engine.
Never store the machine or fuel container inside where there is an open flame, spark or pilot light (e.g.
furnace, water heats, space heater, clothes dryer etc.).
Allow machine to cool at least 5 minutes before storing.
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle before filling.
If possible, remove gas-powered equipment from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on a trailer with a portable container, rather than
from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is
complete. Do not use a nozzle lock open device.
OPERATION
Do not put hands or feet near rotating parts, in the auger impeller housing or chute assembly. Contact
with the rotating parts can amputate hands and feet.
The auger impeller control lever is a safety device. Never bypass its operation. Doing so makes the
machine unsafe and may cause personal injury.
The control levers must operate easily in both directions and automatically return to the disengaged
position when released.
Never operate with a missing or damaged chute assembly. Keep all safety devices in place and
working.
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide,
an odorless and deadly gas.
7
Do not operate machine while under the influence of alcohol or drugs.
Muffler and engine become hot and can cause a bum. Do not touch. Keep children away.
Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards
or traffic.
Exercise caution when changing direction and while operating on slopes.
Plan your snow-throwing pattern to avoid discharge towards windows, walls, cars etc. Thus, avoiding
possible property damage or personal injury caused by a ricochet.
Never direct discharge at children, bystanders and pets or allow anyone in front of the machine.
Do not overload machine capacity by attempting to clear snow at too fast of a rate.
Never operate this machine without good visibility or light. Always be sure of your footing and keep
a firm hold on the handles. Walk, never run.
Disengage power to the auger impeller when transporting or not in use.
Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use
care when backing up.
If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug wire and
ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and
operating.
Disengage all control levers and stop engine before you leave the operating.
Wait until the auger /impeller comes to a complete stop before unclogging the chute assembly,
making any adjustments, or inspections.
Never put your hand in the discharge or collector openings. Always use the clean-out tool provided to
unclog the discharge opening. Do not unclog chute assembly while engine is running. Shut off engine
and remain behind handles until all moving parts have stopped before unclogging.
Use only attachments and accessories approved by the manufacturer.
When staring engine, pull cord slowly until resistance is felt, then pull rapidly, Rapid retraction of
starter cord (kickback) will pull hand and arm toward engine faster then you can let go. Broken bones,
fractures, bruises or sprains could result.
If situations occur which are not covered in this manual, use care and good judgment contact
customer support for assistance.
MAINTENANCE & STORAGE
Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance
and adjustment sections of manual.
Before cleaning, repairing, or inspecting machine disengage all control levers and stop the engine.
Wait until the auger impeller comes to a complete stop. Disconnect the spark plug wire to prevent
unintended starting.
Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working
condition. Also, visually inspect machine for any damage.
Do not change the engine governor setting or overspeed the engine. The governor controls the
maximum safe operating speed of the engine.
Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection,
frequently check all components and replace with original equipment manufacturers (OEM) parts
only. Use of parts which do not meet the original equipment specifications may lead to improper
performance and compromise safety.
Check control levels periodically to verify they engage and disengage properly and adjust, if
necessary. Refer to the adjustment section in this operator's manual for instructions.
Maintain or replace safety and instruction labels, as necessary.
Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of
auger impeller.
8
Never store the machine or fuel container inside where there is an open flame, spark or pilot light
such as water heater, furnace, clothes dryer etc.
Always refer to the operator's manual for proper instructions on off-season storage.
Check fuel line, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
Do not crank engine with spark plug removed.
Have the machine inspected annually by an authorized service dealer to ensure that all mechanical
and safety systems are working properly and do not worn excessively. Failure to do so can result in
accidents, injuries or death
DO NOT MODIFY THE ENGINE
To avoid serious injury or death, do not modify engine in any way. Tampering with the governorsetting
can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory setting
of engine governor.
9
KNOWING YOUR SNOW THROWER
Use the illustrations below to become familiar with the locations and functions of the various components
and controls of this snow thrower.
1
Auger
Bar
6
Oil Dipstick
2
Upper
handle
7
Wheel
3 Chute Rotation Handle 8 Auger
4 Discharge Chute 9
Fuel Tank Cap
5 Recoil Starter handle 10 Primer Bulb
11 Safety Key
10
Auger Control Bar
The Auger Control Bar is used to engage and disengage the augers. Pull back the Auger Control Bar to
engage the augers; release to disengage the augers.
Chute Rotation Handle
To adjust snow discharge direction, rotate the handle clockwise or counter-clockwise.
Augers
When engaged, the augers rotate to cut snow and direct it into the auger housing to be discharged out the
chute.
Discharge Chute
The chute provides a discharge path for snow being thrown. The chute is adjustable.
Shave Plate
The Shave Plate maintains contact with pavement as the snow thrower is propelled, allowing snow close to
pavement's surface to be discharged.
ASSEMBLY AND ADJUSTMENTS
The following section describes steps necessary to prepare the snow thrower for use. If after reading this
section, you are unsure about how to perform any of the steps please call (800) 791-9458
Mon-Fri 9-5 EST for customer service. Failure to perform these steps properly can
damage the snow thrower or shorten its life.
Unpacking
Unpack the snow thrower and all its parts, and compare against the list below.
1. Snow Thrower
2. Discharge Chute Assembly
3. 2 Wheels
4. 20oz 5W-30 oil only for model#DB7006
ASSEMBLY
Your Snow Thrower will require some assembly. Please complete the following steps before using your
Snow Thrower.
Step 1– Installing the wheels
Insert the wheel into the axle and tighten the nut with a 13mm wrench. Then press the wheel cover into the wheel.
See figure 1.
Step 2 Upper handle assembly
Insert the bolts into the aligned holes, with the bolt heads on the inside of the handle. Install the washers and
knobs on the bolts on the outside of the handle. See figure 2.
11
Step 3 Chute assembly
Insert the chute and chute handle to the chute base, fix the chute to the base with bolts, then tighten the nut
with a 13mm wrench. See figure 3.
Note: Do not over-tighten the lock nuts.
Figure 1
Figure 2
Figure 3
Wheel cover
12
SNOW THROWER PREPARATION
Step 1 - ADD OIL
The snow thrower is shipped without oil. User must add the proper amount of oil before operating the
snow blower for the first time. The oil capacity of the engine crankcase is 20 fl. oz. For general use, we
recommend 5W, 4-stroke engine oil.
ENGINE OIL RECOMMENDATIONS
Select good quality detergent oil bearing the American Petroleum Institute (API) service classifications
SJ, SL, or SM (synthetic oils may be used). Use the ASE viscosity grade of oil from the following chart
that matches the starting temperature anticipated before the next oil changes.
To add oil, follow these steps:
1.
Make sure the snow thrower is on a level surface. Tilting the snow
and will cause damage. Keep snow thrower level!
2.
Remove the dipstick from the engine.
3.
Add oil slowly as to not overflow the unit.
4.
To check the oil level, wipe the dipstick with a clean rag. Insert
the
dipstick into the oil fill opening without screwing it in. Remove
the
dipstick to check the oil mark.
5.
Slowly add more oil and repeat step 4 until the oil mark reachesto
the top of the dipstick. Do not overfill the crankcase.
6.
Check for oil leaks. Tighten dipstick firmly.
Step 2 - ADD GASOLINE
Use fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. Do not
mix oil with gasoline.
To add gasoline, follow these steps:
1.
Make sure the snow thrower is on a levelsurface.
2.
Unscrew fuel tank cap and set aside. NOTE: The fuel cap may be
tight and hard to unscrew.
3.
Slowly add unleaded gasoline to the fuel tank. Be careful not to
overfill. The capacity of the fuel tank is 0.42 gallons. NOTE: Do
not fill the fuel tank to the very top. Gasoline will expand and spill
over during use even with the fuel cap in place.
4.
Reinstall fuel cap and wipe clean any spilled gasoline with a dry
cloth.
IMPORTANT:
Never use an oil/gasoline mixture.
Never use old gasoline.
Avoid getting dirt or water into the fuel tank.
Gasoline can age in the tank and make starting difficult. Never store snow thrower for extended
periods of time with fuel in the tank or the carburetor.
NOTE: After completing the above preparation, the engine is ready to be started.
13
OPERATING YOUR SNOW THROWER
The following section describes steps to use your Snow Thrower for use. If after reading this section, you
are unsure about how to perform any of the steps please call 1-800-791-9458 for customer service.
Failure to perform these steps properly can damage your Snow Thrower or shorten its life.
Review the SAFETY section in this manual before operating the engine and snow thrower.
WARNING! Keep the area of operation free from foreign objects that can be thrown by the auger and/or
impeller blades. Perform a thorough inspection of the area since some objects may be hidden from view
by surrounding snow. If the Snow Thrower hits an obstruction or picks up a foreign object during use,
stop the Snow Thrower, remove the obstruction, and inspect it for damage. Repair or replace any
damaged parts before restarting and operating you Snow Thrower.
Keep children, pets, and bystanders away from the area of operation. Be aware that the normal noise
of the Snow Thrower when turned on may make it difficult for you to hear approaching people.
Start your clearing path by throwing snow in a back and forth motion. To clear in the opposite
direction, stop your Snow Thrower and pivot it on its wheels to face the opposite direction. Make sure
to overlap clearing paths.
Determine the direction of the wind. If possible, move in the same direction as the wind so that the
snow is not thrown against the wind, back into your face and on the just cleared path.
WARNING! DO NOT USE YOUR HANDS TO UNCLOG CHUTE. Stop the motor before
removing debris. Use the supplied clean out tool to unclog the chute. Do not walk in front of your running
Snow Thrower. Do not direct discharged snow towards bystanders.
Do not apply additional man-made load to the engine since this may damage the engine.
Some parts of your Snow Thrower may freeze under extreme temperature conditions. Do not attempt
to operate your Snow Thrower with frozen parts. If the parts freeze while your Snow Thrower is in
use, stop your Snow Thrower and inspect it for frozen parts. Thaw all parts before restarting and
operating your Snow Thrower. Never force parts or controls that have frozen. Never use an open
flame of any sort to thaw frozen parts.
Pre-Operation Inspection - IMPORTANT!!!
Before using your Snow Thrower for the first time, check the following:
Have you read and followed all setup and operation procedures for the engine as outlined in the
ENGINE manual?
Has the engine been filled with oil and gasoline to the proper level?
Are all snow thrower components properly attached and assembled?
Are there any broken or damaged parts?
Are all fasteners tight?
Are the tires inflated to the proper pressure?
NOTICE: If you are unsure about the assembly or condition of any of your Snow Thrower parts, please
call our customer service department at (800)791 9458 .
14
STARTING
1.
Move the choke lever to START position (Right side).
2.
Press the primer bulb 3 times.
3.
Insert switch key into slot (Do not turn switch key).
4.
Pull on the recoil starter handle slowly until a slight
resistance is felt, then pull quickly to start the engine.
Return cord gently into the recoil starter. Never allow the
cord to snap back.
5.
If engine fails to start, repeat step 4. NOTE: After
repeated failed attempts to start the engine, pleaseconsult
the troubleshooting guide before attempting again. If
problems persist, please call customer service at
(800)791 9458.
6.
Once the engine has started, slowly return the choke lever all
the way to the “OPEN” position (Left side).
7.
Allow the engine to run for several minutes before using snow thrower.
CLEARING SNOW
Once your Snow Thrower has been running outside for several minutes, it is now ready for use. Make
sure the path in front of your Snow Thrower is free from people, animals, objects, and all other
obstructions except for snow.
Adjust the chute outlet to the desired direction.
Turn the chute rotation handle clockwise or counter-clockwise until the desired position is reached.
WARNING! Never direct the chute outlet toward people or animals. While snow may seem harmless, it
can contain rocks or other debris that can cause serious injury when projected through the chute.
1.
Engage/depress the auger control handle to start the augers and impeller turning.
2.
Set the desired direction and speed using the speed control lever.
3.
Engage/depress the drive control handle and direct the snow thrower into the snow to be cleared.
NOTICE: Do not change speed positions while the drive is engaged. Disengage the drive control
handle BEFORE changing speeds or directions. If the snow is deeper than the height of the auger, remove
it in several steps taking narrower swaths. Make several passes with the auger overlapping the cleared
areas and reduce forward speed.
For the best clearing efficiency, clear snow before it melts, refreezes and hardens. Hard packed and wet
snow can be very difficult to clear.
Clearing wet heavy snow can be a challenge, depending on ambient temperature, humidity levels, and
overall climate conditions including actual snow conditions, there may be no 100% solution as snow may
be too wet or compacted to move or throw. Wet snow will tend to clog and stick more to the augers and
chute. Keep the auger engaged as much as possible when clearing wet snow to help prevent clogging.
WARNING! If snow is filled with foreign material, damage to the snow thrower may result. Avoid snow
with foreign materials.
STOPPING
1.
Pull out the switch key to stop the engine. Keep in a safe place. Must be reinserted to start the engine.
2.
Remove snow from all Snow Thrower surfaces including the auger housing and chute areas.
15
MAINTENANCE
WARNING! Never perform maintenance while your Snow Thrower is running. Turn OFF the engine
before performing any maintenance tasks on your Snow Thrower.
Proper maintenance of your Snow Thrower will help prolong its life. Please perform the following
maintenance procedures as required.
Do not attempt to repair your Snow Thrower unless you have the proper tools and instructions for
disassembly and repair.
Check the bolts at frequent intervals for proper tightness to ensure that the equipment is in safe working
condition.
After each snow removal session, run the Snow Thrower for a few minutes to prevent the collector
/impeller from freezing. Stop the engine, wait for all revolving parts to stop completely, and wipe residual
ice and snow off the unit. Rotate the chute rotation handle several times to remove any excess snow.
MAINTENANCE PROCEDURES
RECOMMENDED ENGINE MAINTENANCE SCHEDULE
Recommended Engine
Maintenance
Schedule
Each 8
hours
Every 25
hours
Every 3 months
or 50 hours As necessary
Engine
Oil
Check level x
Replace x x x
Spark
Plug
Check x
Replace x
Fuel
Tank
Check
level
x
Clean x x
Clean or replace more often under dusty conditions or operating under heavy load.
CHECKING THE OIL
Check the oil level of the engine according to the Recommended Maintenance Schedule above. The
engine should be checked before each use for proper oil level. This is a critical step for proper engine
starting. To check the oil level:
1.
Make sure the snow blower is on a level surface.
2.
Clean around oil fill. Remove the dipstick and wipe it with
a clean cloth. Insert the dipstick into the oil tank and rotate
it in until it reaches the bottom. Remove the dipstick and
check the oil mark. If the oil cover is less than half of L to
H, continue to refuel. Until the oil level reaches the top H
of the dipstick. Do not over fill the oil tank.
3.
Reinstall oil dipstick.
16
CHANGING/ADDING OIL
Change the oil according to the Recommended Maintenance Schedule. Change the oil when the engine is
warm. This will allow for complete drainage. Change oil more often if operating under heavy load. It is
also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. The oil
capacity of the engine is 20 fl.oz. Add oil when the oil level is low. For general use, we recommend 5W,
4-stroke engine oil.
To drain oil, follow these steps:
1.
Place a container underneath the engine to catch oil as it drains.
2.
Using a wrench, unscrew the oil drain plug. Allow all the oil to drain
from the engine.
3.
Reinstall the oil drain plug and tighten with a wrench.
To refill the crankcase with oil, follow these steps:
1. Make sure the snow blower is on a level surface. Tilting the snow blower to assist in filling will cause oil
to flow into engine areas and will cause damage. Keep snow blower level!
2. Remove the dipstick from the engine.
3. Using a funnel or appropriate dispenser, add the correct amount of oil (20 fl.oz) into the crankcase. The
engine is equipped with a low oil sensor and will not start if the amount of oil is insufficient.
4. Reinstall dipstick.
NOTE: Never dispose of used motor oil in the trash or down a drain. Please call a local recycling center or
auto garage to arrange oil disposal.
STORAGE & CLEANING
PROPER STORAGE PROCEDURES
WARNING! Never store your Snow Thrower for extended periods of time with fuel in the tank or
carburetor. Fuel stabilizer can be added to the fuel in can to extend its shelf life for storage.
Store the unit in a locked, dry place out of the reach of children to prevent unauthorized use or damage.
Cover loosely with a tarp for added protection.
CLEANING
1.
To clean your Snow Thrower, use a damp cloth and mild detergent on the surfaces only. Never get
soap or water inside the working mechanisms of your Snow Thrower.
Note: Do not clean with water. Water will freeze due to low temperature and damage the machine.
2.
Clean the Snow Thrower of snow and ice buildup before storing or transporting. Be sure to secure the
unit while transporting.
3.
Inspect the Snow Thrower carefully for worn, loose, or damaged parts. Check connections and
screws and tighten if necessary.
17
TROUBLESHOOTING
Problem
Causes Remedy
WARNING - Before attempting to make any inspections, repairs or adjustments, stop the engine, wait for all
moving parts to stop moving and carefully disconnect the engine spark plug wire. If tipping or
turning the snow blower is required for any inspection or repair, first wait until the engine is cool to the touch and
then drain the engine of all fuel and oil into suitable containers and store or dispose of in a proper manner.
Engine Systems - Note: For all engine problems, see the below troubleshooting information.
Engine Fails to
Start
(Engine cranks
over)
Spark plug wire disconnected Connect wire to spark plug
Faulty spark plug
Clean,
adjust
gap,
or
replace
spark
plug.
Engine flooded with fuel
Discontinue choke or primer use, clean or replace
spark plug.
Safety key not inserted in engine ignition Insert key fully into the switch
Choke not in START position
Move choke to START position, after engine starts
slowly move to RUN position as engine speed and
operation stabilizes at the set rpm. If engine still
does not start move to half choke and crank engine.
Fuel incorrect, old or stale, will not ignite
Empty and clean fuel tank & carburetor, refill with
fresh, clean gasoline. (Note: Fuel may become
stale after 30
days in some cases)
Blocked or clogged fuel system or line Clean fuel system or line
Extension cord is not properly attached to
electric starter terminal
Re-insert extension cord into electric starter
terminal.
Engine runs
erratic,
stalls or seems
low on
power
Fuel incorrect, old or stale
Empty and clean fuel tank & carburetor, refill
with fresh, clean gasoline. (Note: Fuel may
become stale after
30 days in some cases)
Blocked or clogged fuel system or line Clean fuel system or line
Carburetor is in need of cleaning Clean fuel system and carburetor
Spark plug wire loose Connect and tighten spark plug wire
Faulty spark plug Clean, adjust gap, or replace spark plug, see
Engine Operator's manual
Engine oil over filled
Drain oil to proper level. Oil should not be above
the top 2 threads of LOWER fill plug.
Engine oil level low or empty Add oil
18
EXPLODED VIEW AND PARTS LIST
19
Item Stock# Description Qty Item Stock# Description Qty
1 303050066 Shaft ring 1 58 303030087 Nut 1
2 303100034
Deep groove ball
bearing
2 59 303030066 Bolt 2
3 303070797 Welded bearing plate 2 60 203020336A Knob 2
4 302110092 Rubber blade 4 61 303042023 Flat washer 2
5 303020106 Bolt M8*20 12 62 203020380 Tooth pad 2
6 303042013 Flat washer 12 63 303020161 Bolt 4
7 302110091 Rubber blade 2 64 203050174 Chute deflector 1
8 303030036 Lock nut 12 65 203010648 Chute rotation handle 1
9 303181282 Auger shaft welding 1 66 303030077 Lock nut 2
10 303042018 Flat gasket 3 67 203050175 Middle discharge chute 1
11 203010646 Belt pulley 1 68 303130138 Spring 2
12 303042009 Flat washer 1 69 203010647 Positioning block 1
13 303041009 Spring washer 1 70 203050172 Rotator 1
14 303020282 Outer hexagon bolt 1 71 203050171 Base part 1
15 302040089 V-belt 1 72 203050567 Motor bracket 1
16 203010747 Logo plate 1 73 303010108 Screw 10
17 303010108 Screw 3 74 203010905 Power head housing 1
18 303070741A Shovel plate 1 75 303042019 Gasket 4
19 303070739 Right cover 1 76 303010095 Screw 4
20 303010284 Screw 4 77 306110040 Hollow rivet 1
21 303070738 Left cover 1 78
9440960102
Switch 1
22 303020265 Bolt 1 80
303010385
Primer bulb 1
23 303042013 Flat washer 2 81 303010385 Screw 2
24 303160651A
Small tension plate
spacer
1 82 303042043 Flat washer 2
25 303070744B Tension cable plate 1 83 303010366 Screw 1
26 303030077 Lock nut 5 84 203021421 Top cover 1
27 303020154 Bolt 1 85 203021421 8" right wheel cover 1
28 303210027A Tension wheel bushing 1 86 303030077 Lock nut 9
29 203100003 Tighten wheel assembly 1 87 303100002 Deep groove ball bearing 2
30 303010383 Screw 2 88 203050544 8" wheel 2
31 203010886 Left side cover 1 89 303100065 Wheel bearing 2
32 303020251 Bolt 2 90 303160912 Wheel axle 1
33 303160177 Guide wheel bolt 1 91 303181341 Support plate welding 1
34 203020364 Guide wheel 1 92 303043010 Concave cushion 7
35 303071007 Guide wheel plate 1 93 303030066 Normal hexagon nut 6
36 303030032 Lock nut 1 94 303041022 Spring washer 5
37 303042023 Flat washer 1 95 303042023 Flat washer 4
38 303160581A Belt gear lever 1 96 303020240 Bolt 2
39 303043010 Concave cushion 1 97 203050658 8" left wheel cover 1
40 303020274 Bolt 1 98 303020275 Bolt 5
41 303010353 Screw 4 99 303042003 Flat gasket 3
42 303020339 Bolt 6 100 303020503 Bolt 2
43 303071479 Left support plate 1 101 303181342 2
44 303160652 Tension spring 1 102 303030087 Nut 2
45 203050170A Base 1 103 303181343 Lower handle 1
46 303071480 Right support plate 1 104 203020336A Knob 2
47 303020498 Bolt 2 105 302060035 End cup 2
48 303030030 Lock nut 2 106 303020057 T-bolt 2
49 303042006 Flat gasket 2 107 303181344 Upper handle 1
50 303160911 Oil can support 1 108 303081261 Auger control bar 1
51 303020130 Bolt 2 109 302020021 Sponge sleeve 1
52 9051960701 Oil tube 1 110 303020308 Bolt 1
53 9533960701 Clamp 1 111 303200142 Cable 1
54 302060033 Oil filter net 1 112 303030025 Cap nut 1
55 203050173A Oil can 1 113 999996050 Engine 1
56 203050655 Right side cover 1 114 303060099A Small belt pulley 1
57 303020489 Bolt 1 115 303020279 Bolt 1
20
ENGINE EXPLODED VIEW AND PARTS LIST
21
Item Stock# Description Qty Item Stock# Description Qty
1 303020444
Hexagon Head Flange Bolt
M6X12
4 45 9129960701 Piston 1
2 9020960102 Breathing cover 1 46 9015960501 Connecting rod 1
3 9051960302 muffler pipe 1 47 9158960501 Camshaft assembly 1
4 9245960103 Cylinder Head Cover Gasket 1 48 303020508 Purge cock 1
5 303020382 Screw M6X12 2 49 303020518 Drain bolt 1
6 9143960101 Air lock nut 2 50 303043042 Aluminum washer 1
7 9143960102
Valve clearance adjusting
nut
2 51 3612552151 Bearing 1
8 9230960101 Valve rocker 2 52 9122960501 Crankshaft assembly 1
9 9142960101 Rocker seat locating bolt 2 53 9438960101
Speed regulating driven
gear combination
1
10 9220960101 Push rod guide plate 1 54 9121960101 Governing gear shaft 1
11 9170960102 Intake valve spring seat 1 55 3612552151 Bearing 1
12 9402960101 Exhaust valve adjusting cap 1 56 9140960103 Location pin 2
13 9170960103 Exhaust valve spring seat 1 56A 9245960106 Case gasket 1
14 9531960101 Valve spring 2 57 9563960702 Left crankcase cover 1
15 9245960101 Oil shield assembly 1 58 9569960705 Oil gauge assembly 1
16 303020620 Bolt M8X60 4 59 303020444
Hexagon Head Flange
Bolt M6X12
1
17 9020960101 Cylinder head assembly 1 60 303020509 Bolt M8X32 6
18 9566960301 Spark Plug 1 61 9246960101 Oil Seal 1
19 303010324 Muffler stud 2 62 9228960301
Governor seat fixing
plate
1
20 9245960105 Muffler gasket 1 62A1 9005960101 Throttle governor handle 1
21 9569960701 Muffler assembly 1 62A2 303043040 Washer 1
22 303030111 Nut M8 2 62A3 9534960101 Split cotter 1
23 303020382 Bolt M6X12 2 63 303020444
Hexagon Head Flange
Bolt M6X12
2
24 303071503 Wind deflector 1 64 303020513 T-Bolt 1
25 303010323 Carburetor stud 2 65 303030112
Hexagon flange nut with
teeth
1
26 9221960102 Fairwater 1 66 9230960101 Plunger arm 1
27 9245960107 Seal gasket 1 67 9332960101
Speed regulating tension
spring
1
28 9535960101 Thermal baffle 1 68 9013960102 Choke putter 1
29 9245960108 Seal gasket 1 69 9332960102 Throttle tension spring 1
30 9568960701 carburetor assy 1 70 9563960701 Crankshaft box body 1
31 9245960102 Air filter washer 1 71 9246960101 Oil Seal 1
32 303071505 Air filter baffle 1 72 9565960701 Igniter assembly 1
33 9245960102 Air filter washer 1 73 303020643 Bolt M6x16 1
34 9170960100 Air filter holder 1 74 9221960701 Flywheel side shell 1
35 303030112 Self-locking nut 2 75 303020490 Bolt M6x25 2
36 9245960704 Cylinder head gasket 1 76 9152960702
Flywheel housing
assembly
1
37 9140960102 Location pin 2 77 9414960101 Fan 1
38 9013960101 Push Rod 2 78 9194960101 Passive plate 1
39 9536960101 Valve lifter 2 79 303020511 Nut M14X1.5 1
40 9113960101 Intake valve 1 80 9226960701 Starter fan cover 1
41 9113960102 Exhaust valve 1 81 9528960101 Starter assembly 1
42 9564960701 Piston ring assembly 1 82 303020515 Bolt M6X8 4
43 9146960501 Gudgeon pin circlip 2 83 303020382 Bolt M6x12 4
44 9140960701 Piston pin 1
22
TWO (2) YEARS LIMITED WARRANTY
PowerSmart is committed to building tools that are dependable for years. Our warranties are consistent with our
commitment and dedication to quality.
TWO (2) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE.
PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be
free from defects in material or workmanship for a period of two (2) years from date of purchase. Ninety (90) days
for all PowerSmart Products, if the tool is used for professional or commercial use.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Two (2) Years Limited
Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or
replacement of parts, without charge, which are defective in material or workmanship and which have not been
misused, carelessly handled, or misrepaired by persons other than Seller or Authorized Service Center. To make a
claim under this Limited Warranty, you must return the entire power tool product; transportation prepaid, to
PowerSmart Include a legible copy of the original receipt, which lists the date of purchase (month and year) and the
name of the company purchased from.
THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE
TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT
PARTS LISTED UNDER MAINTENANCE.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO (2) YEARS FROM DATE OF
PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
(INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE
OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE
OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN
CANADA AND FROM COUNTRY TO COUNTRY.
For questions / comments, technical assistance or repair parts
Please call toll free at: 1-800-791-9458 (M-F 9am 5pm EST)
Email: support@amerisuninc.com
SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.
23