Required Accessories:

• 7mm Pen Mandrel

• Drill Bit: 10.5mm #PK105MM

• Bushing set(3 pc): #PKPPRBBU

• Barrel Trimming set: #PKMAJJRBTS - Use smaller

sleeve in the set only.

• Live Tailstock Center

• 2 Part Epoxy Glue or Insta Cure (Cyanoacrylate) Glue

• Pen Blank: Minimum Size - 3/4” x 3-1/2”

• Cut 2 blanks to the length of the tubes and add 1/16” for squaring off.

• Drill 10.5 mm holes lengthwise through the blanks.

• Spread glue over the tubes, insert the blank with a twisting motion to spread the glue evenly inside.

• Center the tubes lengthwise inside the blanks.

• When the glue is dry, square the ends of the blanks. Use a 7mm barrel trimmer, or a universal pen blank squar-

ing jig with a power disc sander. Take the excess material down ush with the ends of the brass tube. (do not trim

beyond the length of the tube since this may interfere with operation of the mechanism and assembly). Use a sharp

knife to clean the inside of the tube.

Kit Features:

• Easy to turn with straight tubes

Clip / Cap

Assembly

Center

Band

Lower Cap

Coupler

Lower

Upper

#PKPPFPXX - #PKPPRBXX

PSI Woodworking Products

Assembly

• Layout parts according to diagram A

• Press the clip / cap assembly into the smaller diameter of the upper barrel.(Shorter)

• Press the center band into the opposite end of the barrel.

• Press a coupler into either end of the longer barrel.

wide end into the opening.

• Thread the rollerball tip over the rell tip.

• Keep the cap threaded over when not in use.

For Fountain Pen

• Push the nipple end of the ink cartridge into

the back of the nib assembly, squeeze for ink

ow.

• Thread on this assembly into the coupler.

Using the Ink Pump

• Turn the knob on top counterclockwise. The

• Replace the nib assembly onto the coupler.

• In case the ink is dry and will not ow into the

nib, remove the nib assembly and turn the

knob forward slowly to push the ink toward

the nib.

Diagram C / Bushings #PKPPRBBU

• Mount the bushings and blanks according to diagram B.

• Thread on the knurled nut and hand tighten to hold all components in place.

• Slide the tailstock up snugly against the mandrel shaft inserting the live center point into the mandrel

dimple, lock in place.

• Hand tighten the quill adjustment to rm up the mandrel. (DO NOT overtighten, it could damage the

mandrel.

• Using sharp tools, turn the blank down close to the bushing diameter. Turn the barrel (straight or to a

prole of your choice) Upper barrel is slightly wider than the lower barrel.

• Sand the blank down to be ush with the bushings gradually increasing the sandpaper grits.

• Finish the barrel with your choice of polish. Allow sufcient time for the polish to cure.

Refer to polish instructions.