TECH TIP MC521 PRO CONTROLLER SLIDE DOOR Installation

Technical News July 27, 2017



If you have any questions concerning this procedure, contact

Access Technologies Technical Support, at 1-800-422-6489 Option 3.

Cover Page Tech Tip: TTxxxxxx

TECH TIP

MC521 PRO CONTROLLER

SLIDE DOOR

Installation and Operation Manual

Prepared by: Jeff Bonas Engineer: Tony Ranaudo, Len Pursell Tech Tip: TT170727

CN: _________ RDW: ________ Reference Tech Tip: ________

Engineering Document Number: ________

Summary Information

Product Information

 Bifold  Swing  Accessories  Operators / Drives  Sensors

 Slide  Class 2  Controls  Panels / Hardware

Tech Tip Classification

 Adjustment  Customer Complaints  FAQs  Retrofit/Upgrade Instructions

 Installation  Clarifications  Service  Design Change Description

Release Action

 Level 1 - Does not impact maintenance or operation of door. (Only Safety/Liability and Engineering need to sign.)

 Level 2 - Full sign off required.

Release Information (initial and date)

Safety/Liability _________________________

Engineering _________________________

Technical Support _________________________

Field Operations _________________________

Quality _________________________



If you have any questions concerning this procedure, contact

Access Technologies Technical Support, at 1-800-422-6489 Option 3.

Page 1 of 1 Tech Tip: TT170727

MC521 PRO CONTROLLER

SLIDE DOOR

Installation and Operation Manual



Attached is the revised MC521 Pro Controller Manual:

 MC521 Pro Controller Installation and Operation Manual (204066)

Rev. F, for automatic sliding doors)

Included in the revised manuals are the following:

 Settings for Monitored Presence Sensors

 Updated Wiring Diagrams including monitored presence sensors

 Android MC521 Toolbox Troubleshooting enhancements for monitored

presence sensors

 Android MC521 Toolbox Troubleshooting Output Control Mode

Stanley Part Number 204066

REV F 12.2016

Prohibition on Copying: Any unauthorized reproduction, disclosure or distribution of copies by

any person of any portion of this work may be a violation of copyright law of the United States

of America and other countries, could result in the awarding of statutory damages of up to

$250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties.

MC521 Pro Controller

Installation and Operation Manual

204066

INCLUDES INSTRUCTIONS FOR

DURA-GLIDE™ 2000/3000, 5200/5300,

DURA-GUARD™ DURA-STORM™ AND DURA-MAX™ 5400-SERIES

AUTOMATIC SLIDE DOOR SYSTEMS

GENERAL DESCRIPTION

Intended Use

This manual provides installaon instrucons, wiring instrucons, and tune-in instrucons for the MC521 Pro

Controller. It includes instrucons for Dura-Glide™ 2000/3000, 5200/5300, Dura-Guard™, Dura-Storm™, and Dura-

Max™ 5400-Series, Automac Slide door systems.

On Dura-Glide sliding doors, the MC521 Pro Controller replaces the MC521 or both the microprocessor control

box and the interface board on older models. The door acvaon devices (SU-100 moon sensors, carpets, push

plates, etc.), lock, funcon switch, doorway holding beams, and door posion switches previously connected to the

interface board must be connected to the MC521 Pro Controller.

Aachment 1 illustrates the MC521 Pro Controller controls and indicators. Aachment 2 illustrates system wiring

for Dura-Glide series sliders.

Applicability

This manual is applicable to the Dura-Glide series sliding doors used on Dura-Glide™ 2000/3000, 5200/5300,

Dura-Guard™, Dura-Storm™, and Dura-Max™ 5400-Series, Automac Slide door systems. Instrucons for

connecng oponal accessories are not provided in this manual.

Table of Contents

General Description ........................................................................................................... 2

Intended Use ............................................................................................................................................. 2

Applicability ............................................................................................................................................... 2

Prerequisites .............................................................................................................................................. 3

Precautions ................................................................................................................................................3

Installation Instructions .................................................................................................... 3

Installing the MC521 Pro Controller ............................................................................................... 3

Wiring Instructions ............................................................................................................ 3

Evaluating Power Requirements ........................................................................................................ 3

Connecting Main Power Wiring ........................................................................................................ 4

Connecting Accessories (As Applicable) ......................................................................................... 4

Tune-In Instructions ........................................................................................................... 4

Tuning In the MC521 Pro Controller Using a Handheld Device ........................................... 5

Tuning In the MC521 Pro Controller Using Pushbuttons ....................................................... 9

Final Tune-In Adjustments ................................................................................................................13

Spare Parts List ................................................................................................................. 14

Attachments ..................................................................................................................... 15

Attachment 1 - MC521 Pro Controls and Indicators ...............................................................15

Attachment 2 - MC521 Pro System Wiring Diagram .............................................................17

Attachment 3 - MC521 Pro Terminal Block Connections TB1-TB7 ...................................28

Attachment 4 - ANSI/BHMA and UL Compliance Requirements for Sliding Doors ..29

Attachment 5 - Handheld Device Troubleshooting Aid ........................................................31

Attachment 6 - Handheld Device Troubleshooting Screen Descriptions ....................... 32

Attachment 7 - MC521 Pro Troubleshooting Aid ....................................................................34

Attachment 8 - Recommended Values for Dierent/Weights Types of Slide Door ....35

Attachment 9 - Fine Tuning Slide Doors .....................................................................................36

in whole or in part without the express written permission of Stanley is prohibited.

12.28.2016

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in whole or in part without the express written permission of Stanley is prohibited.

Prerequisites

Special Items Required:

• Stanley Access Technologies document No. 203957, “SU-100 Moon Sensor Installaon and Operaon” (if

installed).

• SU-100 tune-in remote control (if SU-100 Moon Sensor is installed).

• Stanley Access Technologies document No. 203768, “Stanguard

Threshold Sensor Installaon and Operaon”

(if installed).

• Optex X Zone T or X Zone ST manufacturer’s installaon and tune-in instrucons (if installed).

• Hotron HR100 ST manufacturer’s installaon and tune-in instrucons (if installed).

• For a list of compable handheld devices; visit: hp://www.stanleyaccess.com

Select Door Service > Technician Mobile Downloads > Android Apps. Select Compable Handheld Devices Document.

• Bluetooth adapter or cable to connect compable handheld device to MC521 Pro Controller.

• Degreaser.

• Instrucons for any other device to be wired into the MC521 Pro Controller.

Precautions

All ANSI/BHMA and UL Requirements in Attachment 4 must be met before the door is put into operation.

INSTALLATION INSTRUCTIONS

Installing the MC521 Pro Controller

NOTE: This manual covers new door installaons in which the MC521 Pro is factory-installed and wired.

WIRING INSTRUCTIONS

Evaluating Power Requirements

• ENSURE power source is a dedicated 115 VAC, 50/60 Hz source with 20A circuit rang. If four operators are

used, the source should have a 30A rang.

• ENSURE no more than four operators will be connected to one circuit.

• ENSURE power source is not shared with other equipment, i.e., cash registers, EAS systems, or other electro-

magnec interference generators.

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Connecting Main Power Wiring

Warning: To prevent injury to personnel, incoming electrical power to the header must be deenergized before

connecng electrical service to the control box.

Warning: All electrical wiring must conform to Naonal Electrical Code Requirements.

1. DEENERGIZE incoming electrical power to header.

2. Refer to Aachment 2, and, using wire nuts, CONNECT incoming line, neutral, and ground wires

to the controller power harness.

3. IF adhesive wire clamps will be used, DEGREASE metal surfaces on inside of header cover

where clamps will mount.

4. SECURE wiring to top of the header track tube, and ENSURE the following:

• All wires are clear of belts and belt brackets.

• Header cover opens and closes without interference.

Connecting Accessories (As Applicable)

Refer to Aachments 2 and 3, and CONNECT any of the following subsystems to the MC521 Pro Controller:

• Funcon switch (rotary, rocker and “POWER” switch wiring).

• Stanguard

threshold sensor.

• Doorway holding beam(s).

• Breakout switch.

• Solenoid lock.

• SU-100 moon sensor(s) wiring (refer to Stanley Document #203957).

• Optex X Zone T and X Zone ST Sensor(s) wiring.

• Push plate wiring.

• Door posion switch closed contact (with door closed).

• Hotron HR100 ST Sensor(s) wiring.

TUNE-IN INSTRUCTIONS

Warning: The door path must be free of objects and remain clear unl the First Install Sequence (FIS) is

complete. During this sequence the sensors are inacve and the door has no SAFETY. To stop the door, turn

power off or put the doors into breakout.

NOTE:

1. Tune In: The MC521 Pro Controller can be tuned-in using a handheld device or using the pushbuon

switches located on the controller. Tune-in using a handheld device is the preferred method.

2. Status Codes: During normal operaon, the digital display indicates status codes. The “UP” and “DOWN”

pushbuon switches can be used to enter and display data values. The user interface values are shown in

Tables 2 through 4.

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in whole or in part without the express written permission of Stanley is prohibited.

3. Solenoid Lock: If a solenoid lock is installed with no lock circuit board (new style), set Lock Logic to the actual

lock type (Fail Safe or Fail Secure). If a Fail Safe or Fail Secure Lock is being installed with a lock circuit board

(old style), the Lock Logic must be set to Fail Secure.

4. Handing: Manually open door nong rotaon of belt pulleys. If counter clockwise (CCW) use right hand during

FIS. If clockwise (CW) use le hand during FIS. See gure below.

5. FIS: The rst installaon sequence (FIS) is used to perform the inial conguraon. Upon compleon of FIS,

all setup parameters are stored in non-volale memory. Subsequent power cycles will reload the congura-

on parameters that were congured during FIS.

6. Decimal points on digital display are encoder 1 signals.

7. Aer changing values, the values must be saved in EEPROM by cycling the door to full open.

PULLEY ROTATES CCW

WHILE OPENING

USE RIGHT HAND IN FIS

PULLEY ROTATES CW

WHILE OPENING

USE LEFT HAND IN FIS

RIGHT HAND

LEFT HAND

HANDING

Tuning In the MC521 Pro Controller Using a Handheld Device

NOTE: The following steps provide instrucons for tuning the MC521 Pro Controller using a handheld device.

MC521 applicaon soware is required. Connect the handheld device to the MC521 Pro Controller, turn on header

POWER switch, and perform the following steps.

Step 1: Select MC521 Toolbox from the list

of applicaons.

Step 2: Select RESTART FIS on the Main

selecon menu. (FIS = First Install

Sequence).

NOTE: Firmware is the soware

revision. Cycles are door

cycles in memory.

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Step 3: Select Duraglide.

Step 4: Select applicable Switch Type, Motor

Setup, and Motor Handing.

Step 5: If addional conguraon is needed,

press CONFIGURE DOOR.

Step 6: Congure addional sengs and press

UPDATE aer each seng has been

changed. Once completed, press

BACK to go back to the Main

selecon menu.

Step 7: Press BEGIN AUTOCONFIGURE.

Step 8: Press NEXT.

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Step 9: Put door fucon switch to Hold Open

then immediately back to Closed. The

same funcon can be done remotely

from the Handheld by pressing Operate.

Step 10: For all doors except cart doors press

MOTOR 1 to operate and have door(s)

move. For cart doors, press MOTOR 2

when conguring the second door.

Step 11: If the door is not operang correctly

select TROUBLESHOOTING to enter the

Troubleshoong menu.

Step 12: View the I/O grid to verify the sensors

and inputs. Dark indicates input/

output contact is closed. Light

indicates input/output contact is

open. Gray never changes.

Step 13: Press MORE to access more funcons.

Step 14: Output Control On displayed. See

Aachment 6 for more informaon.

**After performing Step 9 or 10, the door opens fully, delays and then closes fully. The MC521 Pro displays 00 when FIS is completed.**

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Step 17: Sensor Monitoring On displayed

when congured for monitored

sensors.

Step 15: Press Summary lto view all

current sengs.

Step 16: Review the informaon on the

Summary lisng.

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Tuning In the MC521 Pro Controller Using the Controller Pushbuttons

NOTE:

1. To change the INDEX:

Hold ENTER switch while pressing UP or DOWN to get to desired INDEX.

2. To change a VALUE:

Unlock the keypad by seng index 99 to value 00.

Aer the desired INDEX is selected, release ENTER and within 2.5 seconds press UP or DOWN to get the

desired VALUE. (If the UP or DOWN buons are not pressed within 2.5 seconds of releasing the ENTER buon,

the display will change from the VALUE back to the STATUS.)

3. To display STATUS CODE:

A few seconds aer the VALUE is selected, the display indicates the STATUS CODE.

4. To show the INDEX and VALUE.

To show the INDEX, hold ENTER. Once ENTER is released the display will show the VALUE of that INDEX.

5. Read the descripons enrely before performing each step. Check the INDEX and VALUE aer each step.

6. To STORE CHANGES in permanent memory:

Cycling door open one me will store changes.

7. To LOCK keypad:

Lock keypad by seng index 99 to value 01 or by turning power OFF and then ON.

8. To ACCESS the door cycle counter funcon:

a. Ensure that the keypad is locked by seng index 99 to 01.

b. Ensure that the index is set to any index but 99.

c. Press the up or down key to access the door cycle counter.

The display will show “dc” followed by four pairs of digits, followed by “dc”.

Example: If the Door count was 12345678 cycles the controller will display “dc” “12” “34” “56” “78” “dc”.

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Table 1. FIS Procedure using Pushbuttons

Step Description Display

Index Value Status Code

1 Set Funcon switch to Closed.

2 Turn power on.

3 Unlock keypad. 99 00 00

4 Restart FIS. 96 01 A0

5 Select door type: Slide, 01 single motor or 02 dual motor. 00 01 (single)

02 (dual)

6 Select handing: 00 Right or 01 Le.

Manually open door and note rotation of belt pulleys.

If counterclockwise (CCW) use right hand during FIS.

If clockwise (CW) use left hand during FIS.

00 (right)

01 (le)

7 Accept FIS. Display will go to A1. 03 01 A1

8 Make changes: Funcon switch

01 Rocker or 00 Rotary. The INDEX will start at 00.

11 01 (Rocker)

00 (Rotary)

9 Select Lock Logic: Lock Logic, 00 = Fail Safe; 01 = Fail Secure.

NOTE: For locks with circuit board, set to 01 Fail Secure. For

locks with no circuit board, set to Fail Safe or Fail Secure.

00 (Fail Safe)

01 (Fail Secure)

Warnning: During this sequence the sensors are inactive and the

door has NO SAFETY. To stop the door, TURN POWER OFF or PUT

THE DOOR INTO BREAKOUT.

Function Switch: Switch to OPEN, momentarily, then CLOSED/

LOCKED. The door opens fully, delays and then closes

fully. The MC521 Pro displays A2 when FIS is completed.

11 Lock keypad. 99 01 00

12 Final Tune in.

Table 2. Index List

Index Description

00-89 Sengs Values, see Table 3.

90-95 Reserved.

96 Command – Restart FIS. Entering “01” will cause FIS to restart.

97 Firmware – Entering “01” will display “FE” followed by two pairs of digits followed by “FE”. For example,

if the rmware was 0609 the controller will display “FE” “06” “09” “FE”.

98 Command – Restart auto conguraon. Entering “01” will cause auto conguraon.

99 Command – Lock. Entering “01” will lock all value inputs except this index. This prevents inadvertent

changes to input values. Values may be unlocked by entering “00” in this index.

Index 98 sets the Control Box to “A1” keeping all previous values and then relearns the encoder count.

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Table 3. Settings

Index Min.

Value

Max

Value

Description Defaults

Single Dual

00 05 35 Open speed, increment by 1. 25 25

01 05 18 Close speed, revoluons per second. 12 12

02 03 10 Check speed, revoluons per second. 04 04

03 10 99 Open check length. 35 35

04 10 99 Close check length. 30 30

05 00 99 Reduced open posion, percent of full opening (00=full open, 99=full close). 01 01

06 01 99 Hold open delay (0 to 25 sec.). 06 06

07 00 03

Lock Logic, 00 = Fail Safe, 01 = Fail Secure, 02 = Dura-Max Fail Safe,

03 = Dura-Max Fail Secure.

NOTE: For locks with circuit board, set to 01 Fail Secure. For locks

with no circuit board, set to Fail Safe or Fail Secure.

01 01

08 05 75 Open torque, percent of full scale. 25 40

09 00 75 Close torque, percent of full scale. 25 15

10 00 75 Check torque, percent of full scale. 25 10

11 00 01 Dura-Glide funcon switch type: 00=double pole rotary, 01=rocker. 01 01

12 00 01 2S Operaon, 0=o, 1=on. 00 00

13 01 60 Obstrucon Time Delay (.01 – 1.5 sec). 20 40

14 20 60 Open Acceleraon, (larger value=faster acceleraon). 60 60

15 20 60 Open Braking, (larger value=increased braking).

20=No open braking.

54 54

16 20 60 Close Acceleraon, (larger value=faster acceleraon). 20 20

17 20 60 Close Braking, (larger value=increased braking).

20=No close braking.

40 40

18 00 02 00 = O (Delay Egress), 01 = 15 sec. delay, 02 = 30 sec. delay. 00 00

19* 00 05

00 - Monitored 2 Sensors - Threshold Zone Control (The threshold

zone is enabled and disabled by the MC521 Pro).

01 - Monitored 4 Sensors - Threshold Zone Control (The threshold

zone is enabled and disabled by the MC521 Pro).

02 - Monitored StanGuard™(not recommended for

Telescopic Doors).

03 - Monitored 2 Sensors.

04 - Non-Monitored Sensors.

05 - Monitored 4 Sensors.

02 02

20 00 01

00 - Non-Monitored Optex OS-12C.

01 - Photo Beam Pro and Monitored Optex OS-12C T.

01 01

21* 01 50 Lock Delay (0.1 – 5.0 sec). 01 01

Continued on following page.

NOTE: Door must be cycled open for changes to be stored in permanent memory.

* Not currently available on Palm.

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Table 3. Settings (continued)

22 00 64 Open Stop.

Distance (1/8” increments) from full open the door will stop.

06 06

24 00 01 Access Control Pro.

00 = o, 01 = on.

00 00

25 00 03 Press Time, 00 = least amount, 03 = most amount of pressing.

Aer obstrucon meout, the number of seconds the door presses

at Full Closed.

00 00

28 00 20 Open Check Boost. Transion speed from braking to check. 02 02

29 00 20 Close Check Boost. Transion speed from braking to check. 02 02

Status Code Description Remediation IF Necessary

00 Normal operaon—All OK

0b Obstrucon

20 Breakout

33 System error See aachment 7

34 Internal Communicaon Error – Type 1 See aachment 7

35 Motor Drive Failure Replace Controller

36 Internal Communicaon Error – Type 2 See aachment 7

A0 First installaon sequence (FIS)

A1 Auto-conguraon sequence

A2 Auto-conguraon conrmaon sequence

b1 Encoder error

Ld Lock Down (Shear Lock Energized)

db Output Control See Aachment 6, Sheet 2 of 2

dc Display door cycle counter

dE Delayed Egress

dL Shear Lock De-Energized

E1 Upper hold beam sensor error Verify sensor wiring and safety logic seng

E3 Door length error Re-do rst installaon sequence (FIS)

F0 Inside Monitored sensor failure Verify sensor wiring and safety logic seng

F1 Outside Monitored sensor failure Verify sensor wiring and safety logic seng

F2 Upper Photo Beam Pro sensor failure Check transmier, receiver, and hold beam type

F3 Lower Photo Beam Pro sensor failure Check transmier, receiver, and hold beam type

ho Door held open Check sensors and hold beam type

Table 4. Status Codes

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Table 5. Door States

Door State Description

00 Door State is Closed

02 Door State is Opening

03 Open Braking

04 Door State is in Open Check

06 Door State is Full Open

07 Door State is Closing

09 Door State is in Close Check

15 Door State is in Open Stop

16 Door State is in Recycle or Obstrucon While Closing

17 Door State is in Close Press

NOTE: If the current status code is “Normal operaon—All OK”, the MC521 Pro will show the current door state.

Otherwise, the MC521 Pro alternates between showing the current status code and the door state.

Final Tune-In Adjustments

1. Refer to ANSI A156.10, “American Naonal Standard for Power Operated Doors,” and aachment 4 and

DETERMINE ANSI and UL door operang requirements.

2. IF Stanguard

threshold sensor is installed, refer to Stanley Access Technologies document No. 203768,

“Stanguard

Threshold Sensor Installaon and Operaon,” and TUNE-IN Stanguard

threshold sensor.

Ensure that the JP200 Jumper is properly installed for StanGuard

Sensors.

3. IF SU-100 moon sensor(s) are installed, refer to Stanley Access Technologies document No. 203957,

“SU-100 Moon Sensor Installaon and Operaon,” and TUNE-IN SU-100 moon sensor(s).

4. IF Optex X Zone T or X Zone ST Sensors are installed, refer to the manufacturer’s installaon and tune-in instrucons.

5. To ensure that all sengs have been stored in EEPROM memory, turn power OFF and then back ON.

Repeat step 1 above.

6. If Hotron HR100 ST Sensors are installed, refer to the manufacturer’s installaon and tune-in instrucons.

7. Verify that the correct Safety Logic has been selected for Sensor Monitoring and that the JP200 is in the

correct posion.

8. DO NOT remove JP200 when Stanguard™ is installed. X Zone T, X Zone ST and HR100 ST monitored sensors

require JP200 to be removed.

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Table 6. Spare Parts List

Description Part Number

MC521 Pro Controller, includes 4 terminal blocks 314117

MC521 Pro Controller Manual 204066

Harness, Rocker Switch to Control Box, 98 inches 414098

Harness, Rocker Switch to Control Box, 180 inches 414099

Harness, Holding Beam to Control Box, 24 inches 414106

Harness, Rotary Switch to Control Box, 180 inches 414107-1

Harness, Rotary Switch to Control Box, 480 inches 414107-2

Harness, Power, 18 inches 415000

Harness, Encoder Cable Adapter, 12 inches 415001

Harness, Solenoid Lock, 67 inches (See Note) 516922-1

Harness, Solenoid Lock, 124 inches (See Note) 516922-2

Harness, Solenoid Lock Pigtail 516921

Power Supply 24VDC 516871

Terminal Block Plug, 10 position 714055

Bluetooth Adapter Kit

314215

For a list of compatible handheld devices; vist :

http://www.stanleyaccess.com

Select Door Service > Technician Mobile Downloads > Android Apps.

Select Compatible Handheld Devices Document.

Compatible Handheld Device

For a list of compatible handheld devices; vist :

http://www.stanleyaccess.com

Select Door Service > Technician Mobile Downloads > Android Apps.

Select Compatible Handheld Devices Document.

Harness, motor, 14 feet 413362

Harness, motor, 17 feet 413362-1

Harness, line connect, 6 feet 412544

Harness, line connect, 10 feet 412545

Harness, Rocker Switch to Control Box, 252 inches 414126

Harness, Solenoid Lock Power Signal, 264 inches 516823-4

Harness Motor Extension, 42 inches 411746

Counter, External Accessory 413787

MC521 Comm Extension Retro Kit, 6 feet 313995

MC521 Comm Extension Retro Kit, 40 feet 313996

Harness, Encoder Extension 40 inches 415079

NOTE: When replacing a solenoid lock harness, solenoid lock pigtail harness 516921 is required for solenoid locks that do not have a pigtail.

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Attachment 1

MC521 Pro Controls and Indicators

(Sheet 1 of 2)

NOTE: See next page for indicators and descriptions

DETAILA

SEEDETAILA

JP200

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Attachment 1

MC521 Pro Controls and Indicators

(Sheet 2 of 2)

ITEM CONTROL/INDICATOR DESCRIPTION

1 Motor 2 Connector P402 Motor No. 2 connector.

2 Power Connector J500

Connecon point for incoming line, neutral, and common

power wiring.

3 Fuse F500 Controller fuse-- 5 Amp, 250V

4 Motor 1 Connector P401 Motor No. 1 connector.

5 Terminal Block Connector TB1 Connecon point for solenoid lock control.

6 Terminal Block Connector TB2 Connecon point for funcon switch (rotary or rocker).

7 Terminal Block Connector TB6

Includes spare I/O and AUX DC supply. Do not populate TB6 unl

further noce.

8 Encoder 2 Connector J301 Not used.

9 Two Digit Display

Displays Controller Status. Also serves as the display for tune-in

by pushbuon switches and indicates encoder movement.

10 Encoder 1 Connector J300 Connecon point for motor encoder No. 1.

11 Up Pushbuon Switch SW300

Used for manual setup and tuning of door when PDA is

not available.

12 Down Pushbuon Switch SW301

Used for manual setup and tuning of door when PDA is

not available.

13 Enter Pushbuon Switch SW302

Used for manual setup and tuning of door when PDA is

not available.

14 COM1 Jack RS232 COM1 connector. Connecon point for PDA harness.

15 COM2 Jack RS232 COM2 connector. Not used.

16 Terminal Block Connector TB7

Includes RS485 and AUX DC supply. Do not populate TB7 unl

further noce.

17 Terminal Block Connector TB5

Connecon point for side-screen sensor and closed-posion

switch.

18 Terminal Block Connector TB4

Connecon point for inside sensor, outside sensor and

push plate.

19 Terminal Block Connector TB3

Connecon point for Stanguard

, doorway holding beam, and

breakout switch. Using jumper wires across TB3 terminals 1 to

5 and 2 to 6, internal transformer supplies power to mulple

external sensors.

20 Jumper JP200

Jumper needs to be installed for all Stanguard

installaons.

Jumper needs to be removed for X Zone T, X Zone ST,

HR100 C T and some other Monitored Sensors.

MC521 PRO Control Box

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in whole or in part without the express written permission of Stanley is prohibited.

Attachment 2

MC521 Pro System Wiring Diagram

(Sheet 1 of 10)

T0 SHEET 3

MC521 PRO Control Box

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in whole or in part without the express written permission of Stanley is prohibited.

12.28.2016

Attachment 2

MC521 Pro System Wiring Diagram

(Sheet 2 of 10)

MC521 PRO Control Box

12.28.2016

1.800.7.ACCESS • www.stanleyaccess.com • Document # 204066 REV F 19

in whole or in part without the express written permission of Stanley is prohibited.

Attachment 2

MC521 Pro System Wiring Diagram

(Sheet 3 of 10)

T0 SHEET 1

MC521 PRO Control Box

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in whole or in part without the express written permission of Stanley is prohibited.

12.28.2016

Attachment 2

MC521 Pro System Wiring Diagram

(Sheet 4 of 10)

MC521 PRO Control Box

12.28.2016

1.800.7.ACCESS • www.stanleyaccess.com • Document # 204066 REV F 21

in whole or in part without the express written permission of Stanley is prohibited.

Attachment 2

MC521 Pro System Wiring Diagram

(Sheet 4 of 10, continued)

MC521 PRO Control Box

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in whole or in part without the express written permission of Stanley is prohibited.

12.28.2016

Attachment 2

MC521 Pro System Wiring Diagram

(Sheet 5 of 10)

TB6 COLOR DUAL HOLDING BEAM WIRING

1 YL OUTPUT UPPER RECEIVER

2 BK (-) UPPER RECEIVER

3 YL OUTPUT LOWER RECEIVER

4 BK (-) LOWER RECEIVER

5 OR TRANSMITTER CONTROL LOWER AND UPPER

6 -- NO CONNECTION

7 -- NO CONNECTION

8 RD (+) ALL RECEIVERS AND TRANSMITTERS

9 BK (-) LOWER AND UPPER TRANSMITTERS, JUMPER TO TB6-10

10 BK JUMPER FROM TB6-9

MC521 PRO Control Box

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in whole or in part without the express written permission of Stanley is prohibited.

Attachment 2

MC521 Pro System Wiring Diagram

(Sheet 6 of 10))

Program the OS-12 CT set to “D” - Acve High / N.C.

On the MC521 Pro set Index 20 to Value 01 (Hold Beam Pro).

MC521 PRO Control Box

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in whole or in part without the express written permission of Stanley is prohibited.

12.28.2016

Attachment 2

MC521 Pro System Wiring Diagram

(Sheet 7 of 10)

TB3 COLOR PHOTO BEAM PRO BREAKOUT BEAM

1 RD JUMPER FROM TB3-5

2 BK JUMPER FROM TB3-6

3 -- NO CONNECTION

4 -- NO CONNECTION

5 RD JUMPER FROM TB3-1, (+) RECEIVER AND TRANSMITTER

6 BK JUMPER FROM TB3-2, (-) RECIEVER AND TRANSMITTERS\

7 -- NO CONNECTION

8 -- NO CONNECTION

9 YL OUTPUT RECEIVER

10 -- NO CONNECTION

MC521 PRO Control Box

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in whole or in part without the express written permission of Stanley is prohibited.

Attachment 2

MC521 Pro System Wiring Diagram

(Sheet 8 of 10)

X Zone ST

Key DIP Switch sengs: 10 and 11 DOWN; 12, 14 and 15 UP.

MC521 Pro

Remove JP200.

Set index 19 to Value = 00 (Sensor Monitoring with Threshold Control).

X Zone T

Key DIP Switch sengs: 11 and 12 DOWN; 13 and 15 UP.

MC521 Pro

Remove JP200.

Set index 19 to Value = 03 (Sensor Monitoring).

MC521 PRO Control Box

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in whole or in part without the express written permission of Stanley is prohibited.

12.28.2016

Attachment 2

MC521 Pro System Wiring Diagram

(Sheet 9 of 10)

X Zone ST

Key DIP Switch sengs: 10 and 11 DOWN; 12, 14 and 15 UP.

MC521 Pro

Remove JP200.

Set index 19 to Value = 01 (Monitored 4 Sensors - Threshold Zone Control).

X Zone T

Key DIP Switch sengs: 11 and 12 DOWN; 13 UP and 15 UP.

MC521 Pro

Remove JP200.

Set index 19 to Value = 05 (Monitored 4 Sensors).

MC521 PRO Control Box

12.28.2016

1.800.7.ACCESS • www.stanleyaccess.com • Document # 204066 REV F 27

in whole or in part without the express written permission of Stanley is prohibited.

Attachment 2

MC521 Pro System Wiring Diagram

(Sheet 10 of 10)

HR100 ST

Recommended DIP Switch sengs:

DIP Switch X: (2, 3, 4, 5, 6, 7 and 8 = UP) (1=DOWN).

DIP Switch Y: (1, 2, and 4 = UP) (5 and 6 = DOWN).

{UP = OFF} {DOWN = ON}

MC521 Pro Sengs

Remove JP200.

Set index 19 to Value = 03 (Sensor Monitoring).

MC521 PRO Control Box

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in whole or in part without the express written permission of Stanley is prohibited.

12.28.2016

Attachment 3

MC521 Pro Terminal Block Connections -- TB1 through TB7

(Sheet 1 of 1)

NOTES

1. REMOVE IF EXTERNAL POWERSUPPLYISUSED.

2. TB6HAS SPAREI/O ANDAUX DC SUPPLY.

3. TB7HAS RS485AND AUXDCSUPPLY.

TB1

TB2

(ROCKERSWITCHWIRING)

TB2

(ROTARYSWITCHWIRING)

TB3

TB4TB5

TB6

TB7

SOLENOID LOCK (BL)

SOLENOID LOCK (BK)

24 VDC +

VDC -

HOLD OPEN POSITION (YL)

COMMON (OR)

AUTOMATICPOSITION(BN)

COMMON

ENTER-ONEWAY (BL)

COMMON (BL)

REDUCEDOPEN(VI)

COMMON (VI)

HOLD OPEN POSITION (BK)

COMMON (YL)

AUTOMATICPOSITION(RD)

COMMON (OR)

ENTER-ONEWAY (BN)

REDUCEDOPEN(GN)

COMMON (WH)

STANGUARD(GN)

14 VDC +

VDC -

COMMON (WH)

OPTEXHOLDING BEAM (GN)

BREAKOUT (GN)

COMMON (WH)

INSIDE SENSOR

14 VDC +(RD)

VDC -(BK)

COMMON (WH)

OUTSIDESENSOR(GN)

PUSH PLATE

COMMON

EXT+

EXT-

SIDE SCREEN SENSOR (GN)

COMMON (WH)

14 VDC +

VDC -

CLOSED POSITION SWIT

COMMON

PHOTO BEAM PRO UPPER RCVR

PHOTO BEAM PRO LOWER RCVR

PHOTO BEAM PRO TEST OUTPUT

OUT_SPARE2

14 VDC +

VDC -

14 VDC +

VDC -

RS485 +

RS485 -

VDC -

14 VDC +

POWER

INPUT

EXT-

INT-

SEENOTE1

SEENOT

SEENOTE2

COMMON

RS485 +

RS485 -

INT-

EXT-

INT-

EXT+

EXT-

EXT+

EXT-

TB7 SEE NOTE 3

MC521 PRO Control Box

12.28.2016

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in whole or in part without the express written permission of Stanley is prohibited.

Attachment 4

ANSI/BHMA and UL Compliance Requirements for Sliding Doors

(Sheet 1 of 2)

Final adjustment and proper operaon of the door system must be and shall be performed in the eld.

NOTE: These instrucons are for informaonal purposes and do not substute for review against the current

revision of the referenced standards. Where a requirement exists in mulple standards, such as the ANSI/BHMA

standard and the UL standard, the more restricve condion applies. Other local codes and re codes likely exist,

and must also be followed.

ANSI/BHMA A156.10 Sliding Door Systems

Sliding door systems must be installed and adjusted for compliance with the current version of ANSI/BHMA

A156.10, “American Naonal Standard for Power Operated Pedestrian Doors”.

Crical aspects of the installaon for compliance with A156.10 include:

• Control mat size, layout, molding height, acve areas and sensivity.

• Sensor paern size, sensivity, and funcon.

• Knowing Act guidelines and secondary acvang zone.

• Entrapment protecon rules including door speeds, forces, and me delays.

• Signage. (Decals and applicaon instrucons are provided with the door system.)

UL 325 Compliance

All power operated door systems must be installed in compliance with the current edion of UL 325, “Standard for

Safety for Door, Drapery, Gate, Louver, and Window Operators and Systems”.

Wiring

1. To reduce the risk of electric shock proper and reliable grounding is mandatory. See Main Power Wiring instruc-

ons and Wiring Diagrams in this guide for grounding techniques.

2. Permanent wiring is to be employed as required by the Naonal Electrical Code and/or local codes.

3. Connecon of external devices is shown in the wiring diagrams and terminal block layouts elsewhere in this

guide. Refer to these gures for proper wiring of external devices to ensure compliance with UL 325.

Knowing Act

Doors acvated by a manual switch (Knowing Act switch in ANSI/BHMA terms) must have the switch installed

in a locaon from which operaon of the door can be observed by the person operang the switch.

MC521 PRO Control Box

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in whole or in part without the express written permission of Stanley is prohibited.

12.28.2016

Attachment 4

ANSI/BHMA and UL Compliance Requirements for Sliding Doors

(Sheet 2 of 2)

To ensure that a sliding door operates in accordance with UL 325 entrapment protecon criteria the following must

be established:

• Manual opening force (sliding doors without breakout) or breakout force with power on or o must be less

then 50 lbf (222.4 N).

• Closing force must be less than 30 lbf (133.4 N).

• A closing sliding door must not develop kinec energy in excess of 2.5 -lbf (3.39 J). This is achieved by proper

seng of the closing speed. See secon entled “Closing Speed”.

• Maximum recommended door weight:

• Dura-Glide 5000 Series = 150 lbs (70 kg) per panel.

• Dura-Glide/Dura-Guard/Dura-Storm and similar 2000/3000 Series = 220 lbs (100 kg) per panel.

• IS10000/Double Diamond and similar Industrial Series = 300 lbs (90 kg) per panel

Closing Speed

Closing speed is measured over a travel distance of 2 or 3 feet. On smaller bi-part doors there may only be

2 feet of movement before the door system enters close-check (latch check). The me measurement should

start once the door has achieved closing speed, usually 6 inches from full open. Mark this point on the oor

with tape or other object. Measure from this point 2 or 3 feet toward the closed posion and mark the next

point. Use a stopwatch to measure the me it takes for the sliding panel to travel this distance during

normal closing cycles. Make sure the door system is not braking or entering close-check during the

measurement. Repeat the measurement 3 mes and use the average value. The allowed me for a

sliding panel to cover this distance during the closing cycle is given in the table below.

Door Weight

(pounds)

Closing Time (seconds)

2 foot measurement

Closing Time (seconds)

3 foot measurement

160 or less 2.0 3.0

161 to 180 2.1 3.2

181 to 200 2.2 3.3

201 to 220 2.3 3.5

221 to 240 2.4 3.7

241 to 260 2.5 3.8

261 to 280 2.6 4.0

281 to 300 2.7 4.1

MC521 PRO Control Box

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in whole or in part without the express written permission of Stanley is prohibited.

Attachment 5 -- Handheld Device Troubleshooting Aid (Sheet 1 of 1)

Terminal and Pin Descripon State

TB1-8 Solenoid Lock Output Dark = Unlocked

w/o PCB, fail secure Dark = Unlocked

w/o PCB, fail safe Dark = Locked

Rotary Function Switch States for TB2

Hold

Open

Closed

Locked

Automac One Way Reduced Reduced

One Way

TB2-1

TB2-3

TB2-5 Don’t Care Don’t Care

TB2-7

Rocker Function Switch States for TB2

Hold

Open

Closed

Locked

Automac One Way Reduced Reduced

One Way

TB2-1

TB2-3

TB2-5 Don’t Care Don’t Care

TB2-7 Don’t Care Don’t Care

Terminal and Pin Descripon State

TB3-4 Stanguard

Input/Output Dark = triggered or detecng

TB3-8 & TB4-8

Holding Beam Input &

Outside Sensor (connected internally)

Dark = detecng

TB3-9 Breakout Input Dark = no breakout

TB4-4 & TB4-9

Inside Sensor Input &

Push Plate Input (connected internally)

Dark = detecng

TB4-8 & TB3-8

Outside Sensor &

Holding Beam Input (connected internally)

Dark = detecng

TB4-9 & TB4-4

Push Plate Input &

Inside Sensor Input (connected internally)

Dark = detecng

TB5-3 Side Screen Sensor Input Dark = detecng

TB5-7 Closed-Door Posion Switch Input Dark = closed

TB5-10 Spare

TB6-1 Photo Beam Pro Upper Holding Beam Dark = unobstructed White = detecng

TB6-3

Photo Beam Pro Lower Holding Beam

Dark = unobstructed White = detecng

TB6-5 Photo Beam Pro Test Output Dark = tesng

TB6-7

MC521 PRO Control Box

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12.28.2016

TB1-8 = Solenoid Lock Output

TB2-1 = Hold Open Funcon Switch Input

TB2-3 = Automac Funcon Switch Input

TB2-5 = Enter/One Way Funcon Switch Input

TB2-7 = Reduced Open Funcon Switch Input

TB2-9 = Reduced Open/One Way Funcon Switch Input

TB3-4 = Stanguard

Input/Output or

Monitored Inside Sensor Test Output

TB3-8 = Holding Beam Input or

Monitored Inside Sensor Presence Input

TB3-9 = Breakout Input

TB4-4 = Inside Sensor Input

TB4-8 = Outside Sensor Input

TB4-9 = Push Plate Input

TB5-3 = Side Screen Sensor Input

TB5-7 = Closed-Door Posion Switch Input

TB5-10

TB6-1 = Photo Beam Pro Upper Holding Beam

TB6-3 = Photo Beam Pro Lower Holding Beam

TB6-5 = Photo Beam Pro Test Output

TB6-7 = Monitored Outside Sensor Test Output

Attachment 6

Handheld Device Troubleshooting Screen Descriptions

(Sheet 1 of 2)

MC521 PRO Control Box

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1.800.7.ACCESS • www.stanleyaccess.com • Document # 204066 REV F 33

in whole or in part without the express written permission of Stanley is prohibited.

Attachment 6

Handheld Device Troubleshooting Screen Descriptions

(Sheet 2 of 2)

Output Control Mode

The Output Control allows the user to run the MC521 Pro Control Box in a debug mode.

The Output Control is located on the MC521 Troubleshoong Screen.

The MC521 Pro rmware needs to be above 7.97 for the Toolbox to have Output Control

Mode funconality.

The MC521 Pro displays “db” to indicate that the control box is in the debug state.

The funcon switch must be selected to Closed/Locked or Hold Open in order to use

the Output Control Mode.

Output Control Mode can also be used when the MC521 Pro control box is in “A0”.

1. Select TROUBLESHOOTING on the Main selecon menu.

2. Press and hold the output that is to be controlled.

TOGGLE/PULSE should appear.

The Output Control Mode is enabled when the Red “LED” indicator is ON.

3. Press TOGGLE or PULSE. In 1 second, the output will change state or pulse.

The inputs on the troubleshoong are live and indicate their present state.

When Output Control Mode is ON, the Turbo funconality is automacally acvated.

The MC521 Pro will me out aer 5 minutes when there is no acvity from the

MC521 Toolbox. The Output Control Mode can be turned OFF by changing the funcon

switch to a seng other than Closed/Locked or Hold Open. The Output Control Mode

is OFF when the text and Red “LED” indicator are hidden from the Troubleshoot screen.

4. Refer to the Tech Tip Library for addional instrucons.

MC521 PRO Control Box

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in whole or in part without the express written permission of Stanley is prohibited.

12.28.2016

Attachment 7

MC521 Pro Troubleshooting Aid

(Sheet 1 of 1)

Symptom Remedy

Door does not close and/or

Status code displays ho

Use best pracces to troubleshoot using handheld device and

provided wiring diagrams.

Check hold beam type (index 20) Optex hold beams should be

set to “Optex” and Photo Beam Pro hold beams should be set

to “Photo Beam Pro.”

Reference latest Photo Beam Pro Troubleshoong Tech Tip.

Handheld will not update rmware Controller is not displaying 00. Re-FIS the door.

Door hits Open Stop/full open bumper Increase the Open Stop parameter (index 22).

Door does not close fully (1-2”open) Increase close press me (index 25).

Door moon is not the same as the MC521 for

the same sengs

Parameters value for the MC521 Pro are not the same as

MC521. Refer to Table 3.

Status code displays E1 Verify sensor wiring and safety logic seng.

Status code displays E3

Check mechanical issues, components.

Increase obstrucon me and torque sengs. Verify compli-

ance with ANSI/BHMA standards.

Re-do rst installaon sequence (FIS).

Status code displays E4-E9 Verify sensor wiring and safety logic seng.

Status code displays F0-F1 Verify sensor wiring and safety logic seng.

Status code displays F2-F3

Check hold beam type (index 20) Optex hold beams should be

set to “Optex” and Photo Beam Pro hold beams should be set

to “Photo Beam Pro.”

Reference latest Photo Beam Pro Troubleshoong Tech Tip.

Door moves slowly on one cycle.

Status code displays 33 or 34 or 36 momentarily

(3 seconds).

Note it. No acon required.

Door moves slowly on several cycles.

Status code displays 33 or 34 or 36 on

slow cycles.

1. Reset Power.

2. If code does not clear, Call Tech Support.

MC521 PRO Control Box

12.28.2016

1.800.7.ACCESS • www.stanleyaccess.com • Document # 204066 REV F 35

in whole or in part without the express written permission of Stanley is prohibited.

Attachment 8

Recommended Values for Different/Weights Types of Slide Door

Index Description Slide Doors

125 LB

Single Motor

Single Slide

350 LB

Single Motor

Bi-Part - LPH

100 LB

Single Motor

Bi-part

600 LB

Double Diamond

or Equiv.

Dura-Max

00 Open Speed 35 25 35 35 30

01 Close Speed 12 12 12 12 12

02 Check Speed 4 4 4 4 4

03 Open Check Length 35 35 35 40 35

04 Close Check Length 20 30 23 30 30

05 Reduced Open 1 1 1 50 50

06 Hold-open delay 15 15 15 15 15

07 Lock Logic

08 Open torque, percent of full torque 50 25 25 60 30

09 Close torque, percent of full torque 25 25 20 7 20

10 Check torque, percent of full torque 25 25 30 7 20

11 Dura-Glide Funcon Switch Type

12 2S Operaon

13 Obstrucon Time 50 50 50 100 60

14 Open Acceleraon Slope 60 50 60 60 50

15 Open Braking Slope 54 54 54 54 48

16 Close Acceleraon Slope 20 20 20 20 20

17 Close Braking Slope 50 50 20 50 20

18 Delay Egress

19 Safety Logic

20 Hold Beam Type 00-Optex

01-Photo

Beam pro

00-Optex

01-Photo

Beam pro

00-Optex

01-Photo

Beam pro

00-Optex

01-Photo

Beam pro

00-Optex

01-Photo

Beam pro

21 Open Stop 6 6 6 6 4

28 Close Press Time 1 1 1 1 1

29 Open Check Boost 2 2 2 2 2

MC521 PRO Control Box

36 Document # 204066 REV F • www.stanleyaccess.com • 1.800.7.ACCESS

in whole or in part without the express written permission of Stanley is prohibited.

12.28.2016

Attachment 9

Fine Tuning Slide Doors

(Sheet 1 of 2)

Tuning the Stanley Automatic Door

Match your actual door to one from the list of doors described in the aachment. Start by installing these sengs.

Use the guide below to make adjustments to these sengs.

If the door:

OPENS TOO SLOWLY

If it is too slow

Increase Open Speed. Maximum seng is 35

Increase Open Torque

Increase Open Acceleration

** Open Torque is also used to set the door open force.

** Open Speeds and Force must comply with UL and ANSI/BHMA 156.10 requirements.

HITS THE OPEN STOP

Increase Open Stop to 8 and Open Check Length to 45

Increase Open Brake unl there is good braking.

Increase or decrease Open Check Boost unl there is good moon

entering and in Open Check.

When the door braking and moon are under control, reduce the Open Check length as desired.

CLOSES TOO SLOWLY

If it is too slow

Increase Close Speed to 16

Increase Close Torque

Increase Close Acceleration

**Close Torque is also used to set the door closing force. Close Speed and Close Force cannot exceed the

value specied by ANSI/BHMA 156.10.

MC521 PRO Control Box

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1.800.7.ACCESS • www.stanleyaccess.com • Document # 204066 REV F 37

in whole or in part without the express written permission of Stanley is prohibited.

If the door:

HITS THE CLOSE STOP too hard

Set Close Check Length to 50. Set Close Press to 1 and test.

Increase the Close Brake seng unl there is good braking.

Increase or decrease Close Check Boost unl there is smooth moon

entering and in Close Check.

STALLS during opening without any

mechanical reason. . .

Connues to stall and it seems

to happen at the transion

from Open Brake to Open Check

Increase Obstruction Time from .5 seconds to 1.0 seconds

Make small increases to Open Brake Boost.

SPEEDS UP during Open Check

Open Check Boost is set too high. Reduce it one count at a me unl

door moon is suitable.

STALLS during closing without any

obvious reason. . .

Connues to stall and it seems to

happen at the transion to Close

Check

Increase Obstruction Time

Increase Close Check Boost one count at a me

SPEEDS UP during Close Check

Close Check Boost is set too high. Reduce Close Check Boost one count at

a me unl door moon is suitable.

Attachment 9

Fine Tuning Slide Doors

(Sheet 2 of 2)

Tuning the Stanley Automatic Door (Continued).

Match your actual door to one from the list of doors described in the aachment. Start by installing these

sengs. Use the guide below to make adjustments to these sengs.

Stanley Access Technologies

65 Scott Swamp Road

Farmington, CT 06032

Document # 204066 REV F • www.stanleyaccess.com • 1.800.7.ACCESS