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HDPE/PP Bags -
Manufacturing Plant Detailed Project
Report, Profile, Business plan, Industry
Trends, Market research, survey,
Manufacturing Process, Machinery, Raw
Materials, Feasibility study, Investment
Opportunities, Cost and Revenue
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Woven fabric is a textile formed
by weaving. It is produced on
a loom, and made of many threads
woven on a warp and a weft.
Woven polypropylene/HDPE bags
or simply woven PP/HDPE bags are
considered to be the toughest
packaging bags, widely used to
pack materials for grain, milling and
sugar industry.
Introduction
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HDPE/PP oriented strips are becoming
increasingly popular in India & have caught the
eye of many end users for their requirement of
packing materials. They have become popular
on account of their inertness towards chemical,
moisture & excellent resistance towards rotting
& fungus attack. They are non toxic. Lighter in
weight & have more advantages than
conventional bags.
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PP/HDPE woven sacks laminated with
LDPE/PP liner have wider applicatio ns . HDPE
woven sacks are much stronger & can withstand
much higher impact loads because of HDPE strips
elongation at break is about 15-25% as compared
to 30% of Jute. These sacks are much cleaner &
resist fungal attack. Jute prices are very unstable
in the market since Jute is an agriculture product.
These sacks have many advantages over other
conventional sacks materials & are quite
competitive in price.
HDPE/PP Woven bags ideally suitable for
Building Materials, Cement, fertilizers, Urea,
Potash, plastic, polymers, plastic pellets, etc. Food
grains: Rice, Wheat, Pulses, Tea, Coffee, Beans,
Peanuts, Sand, Sugar.
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Chemicals: Pigments, Dyestuffts, oxides,
barytes, alumina, hydrates, ores, gypsum, feldspar,
mica, Lime, limestone,
Woven Packaging Fabrics, Woven bags and fabrics
are often used as an industrial packaging material.
The packaging bags and fabrics are available
mostly in HDPE (High Density Polythene) and PP
(Polypropylene).
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Depending on end use these are either
laminated, or supplied without
lamination. These materials are valuable
for applications in many different
industries. Any entrepreneur venture int o
this field will be successful.
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Few Indian Major Players are as under
Abdos Polymers Ltd.
Ashok Polymers Ltd.
Dalmia Laminators Ltd.
Emmbi Industries Ltd.
Ganpati Plastfab Ltd.
Gujarat Raffia Inds. Ltd.
Indra Industries Ltd.
Jajodia Industries Ltd.
Karnavati Alfa Intl. Ltd.
Karur K C P Packkagings Ltd.
Magnum Polymers (India) Ltd.
Polyspin Exports Ltd.
Primo Pick N Pack Pvt. Ltd.
Salguti Industries Ltd.
Shankar Packagings Ltd.
Shiv International Ltd.
Smitabh Intercon Ltd.
Stanpacks (India) Ltd.
Timespac India Pvt. Ltd.
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Project at a Glance
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PROJECT AT A GLANCE
(` in lacs)
COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing
Proposed
Total
Land & Site Development Exp.
0.00
85.00
85.00
Capital
0.00
307.86
307.86
Buildings
0.00
186.25
186.25
Share Premium
0.00
0.00
0.00
Plant & Machineries
0.00
396.57
396.57
Other Type Share Capital
0.00
0.00
0.00
Motor Vehicles
0.00
12.00
12.00
Reserves & Surplus
0.00
0.00
0.00
Office Automation Equipments
0.00
99.00
99.00
Cash Subsidy
0.00
0.00
0.00
Technical Knowhow Fees & Exp.
0.00
25.00
25.00
Internal Cash Accruals
0.00
0.00
0.00
Franchise & Other Deposits
0.00
0.00
0.00
Long/Medium Term
Borrowings
0.00
923.58
923.58
Preliminary& Pre
-
operative Exp
0.00
5.00
5.00
Debentures / Bonds
0.00
0.00
0.00
Provision for Contingencies
0.00
40.00
40.00
Unsecured Loans/Deposits
0.00
0.00
0.00
Margin Money
-
Working Capital
0.00
382.62
382.62
TOTAL
0.00
1231.44
1231.44
TOTAL
0.00
1231.44
1231.44
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Project at a Glance
Annualised
Book
Value
Debt
Dividend
Retained
Earnings
Payout
Probable
Market
Price
P/E
Ratio
Yield Price/
Book Value
EPS CEPS Per Share
Per
Share
Per Share
No.of
Times
` ` ` ` ` % ` % ` %
1-
5.76 8.93 15.76 24.00 0.00 100.00 5.76 0.00 5.76 1.00 0.00
2-
8.69 11.45 24.45 18.00 0.00 100.00 8.69 0.00 8.69 1.00 0.00
3-
11.62 14.02 36.07 12.00 0.00 100.00 11.62 0.00 11.62 1.00 0.00
4-
14.46 16.55 50.53 6.00 0.00 100.00 14.46 0.00 14.46 1.00 0.00
5-
17.20 19.02 67.73 0.00 0.00 100.00 17.20 0.00 17.20 1.00 0.00
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Project at a Glance
Year
D. S. C. R.
Debt /
-
Depos
its
Debt
Equity
as-
Equity
Total
Net
Worth
Return
on Net
Worth
Profitability Ratio
Assets
Turnove
r Ratio
Curren
t Ratio
Individual
Cumulative
Over
all
GPM PBT PAT Net
Contrib
ution
P/V
Ratio
(Number of times)
(Number of
times) % % % % % %
Initial
3.00 3.00
1-
2
1.31 1.31 1.52 1.52 4.04 9.60% 4.39% 3.05% 2010.19
34.63%
2.40 1.21
2-
3
1.63 1.47 0.74 0.74 2.61 10.61% 6.02% 3.95% 1608.53
23.75%
2.51 1.29
3-
4
2.02 1.63 2.01 0.33 0.33 1.78 11.31% 7.20% 4.62% 1820.78
23.52%
2.52 1.39
4-
5
2.47 1.82 0.12 0.12 1.28 11.78% 8.05% 5.11% 2033.03
23.35%
2.46 1.51
5-
6
3.02 2.01 0.00 0.00 0.96 12.10% 8.65% 5.47% 2245.28
23.21%
2.37 1.80
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Project at a Glance
BEP
BEP
- Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity)
54.76%
Total BEP (% of Installed Capacity)
57.26%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age )
29.76%
Payback Period of the Project is ( In Years )
2 Years 3 Months
Fixed Assets Coverage Ratio ( No. of times )
19.895
Table of Contents
of the
Project Report
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1. District Profile & Geotechnical Site
Characterization
1.1. General
1.2. Physical Characteristics
1.3. Map
1.4. Culture & Languages
1.5. Climate & Rainfall
1.6. Transportation and Communications
1.7. Economy & Industry
2. Introduction
2.1. Advantages
2.2. Polypropylene Bags
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2.3. HDPE Bags
3. Properties
3.1. Polypropylene
3.2. Physical Properties of Polypropylene
3.3. Chemical Resistance of Polypropylene
3.4. Salient Features of PP Woven Sacks:
3.5. High Density Polyethylene
3.6. Salient Features of HDPE Woven Sacks:
4. Uses & Applications
4.1. Applications of HDPE Woven Sacks:
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5. Importance of Packaging
5.1. Plastics-Most preferred Packaging
Material:
5.2. Bulk Commodities Packaging:
5.3. PP/HDPE Woven sacks role in Bulk
Packaging:
6. B.I.S. Specifications
6.1. 1. IS: 16187 2014 Textiles High
density polyethylene (HDPE//polypropylene
(PP) leno woven sacks for packaging and
storage of fruits and vegetables.
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6.2. 2. IS: 11653 1986 For polypropylene
(PP) woven sacks for packing cement
(withdrawn) superseded by IS 11652.
7. Different Types of Plastics and Their
Classifications
8. Various Type of HDPE/PP Bags
8.1. The various type of PP bags commonly
in practice.
8.2. Courier Bags
8.3. Mail Bag
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8.4. PP Woven Bags/ Fabric
8.5. Silt Fence/Box Bags
8.6. Pp Big Bags
9. Market Survey
9.1. Demand from Cement Industry
9.2. Polymers
9.3. Market Structure
10. Financials & Comparison of Major
Indian Players/Companies
10.1. About Financial Statements of CMIE
Database
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10.2. Profits & Appropriations
10.3. Total Liabilities
10.4. Total Assets
10.5. Net Cash Flow from Operating
Activities
10.6. Section I
10.6.1. Name of Company with Contact Details
10.6.2. Name of Director(S)
10.6.3. Plant Capacity
10.6.4. Location of Plant
10.6.5. Name of Raw Material(S) Consumed
With Quantity & Cost
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10.7. Section II
10.7.1. Assets
10.7.2. Cash Flow
10.7.3. Cost as % Ge of Sales
10.7.4. Forex Transaction
10.7.5. Growth in Assets & Liabilities
10.7.6. Growth in Income & Expenditure
10.7.7. Income & Expenditure
10.7.8. Liabilities
10.7.9. Liquidity Ratios
10.7.10. Profitability Ratio
10.7.11. Profits
10.7.12. Return Ratios
10.7.13. Structure of Assets & Liabilities (%)
10.7.14. Working Capital & Turnover Ratios
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11. Export & Import Statistics Data
of India
11.1. Export Statistics Data for PP Woven
Sack
11.2. Export Statistics Data for Hdpe
Woven Sack
11.3. Import Statistics Data for PP Woven
Sack
12.Present Manufacturers
13. Manufacturing Process
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14. Stage Wise Process Diagram
15. Process Flow Diagram
16. Environmental Aspects Regarding
Plastic
16.1. Usage Rules (Command and Control):
17. Suppliers of Raw Material
18. Suppliers of Plant and Machinery
18.1. Complete Machinery Suppliers
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19. Product, Machinery & Raw
Material Photographs
19.1. Product Photographs
19.2. Machinery Photographs
19.3. Raw Material Photographs
20. Plant Layout
21. Quotation of Plant, Machinery
and Equipments from Supplier
Project Financials
• Project at a Glance
Annexure
Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses
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• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory
etc.)
Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month…………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
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• Overheads Required Per Month and Per Annum…………..8
Utilities & Overheads (Power, Water and Fuel Expenses
etc.)
Royalty and Other Charges
Selling and Distribution Expenses
Salary and Wages …………………………………………....…………..9
• Turnover Per Annum …………………………………………….....…10
• Share Capital……………………………………………………….....11
Equity Capital
Preference Share Capital
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Annexure 1 :: Cost of Project and Means of Finance
Annexure 2 :: Profitability and Net Cash Accruals
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals
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Annexure 3 :: Assessment of Working Capital
requirements
Current Assets
Gross Working Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-
process
Annexure 4 :: Sources and Disposition of Funds
Annexure 5 :: Projected Balance Sheets
ROI (Average of Fixed Assets)
RONW (Average of Share Capital)
ROI (Average of Total Assets)
Annexure 6 :: Profitability Ratios
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio
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Annexure 7 :: Break-Even Analysis
Variable Cost & Expenses
Semi-Variable/Semi-Fixed Expenses
Profit Volume Ratio (PVR)
Fixed Expenses / Cost
B.E.P
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Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
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Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of
Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/
Items
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Annexure 14 :: Product wise Domestic Sales
Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.
Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit
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Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses
Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges
Annexure 25 :: Repairs & Maintenance Expenses
Annexure 26 :: Other Manufacturing Expenses
Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses
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Annexure 29 :: Depreciation Charges as per Books
(Total)
Annexure 30 :: Depreciation Charges as per Books (P
& M)
Annexure 31 :: Depreciation Charges - as per IT Act
WDV (Total)
Annexure 32 :: Depreciation Charges - as per IT Act
WDV (P & M)
Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits
Annexure 35 :: Projected Pay-Back Period and IRR
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Niir Project Consultancy Services (NPCS)
can provide Detailed Project Report on
HDPE/PP Bags
See more
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Our Approach
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Requirement collection
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Project
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Who do we serve?
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o Paints, Pigments, Varnish & Lacquer
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o Printing Inks
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Projects
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o Plastic, PVC, PET, HDPE, LDPE Etc.
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o Potato And Potato Based Projects
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Water)
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