enviolo Technical Manual 1
APRIL 2021
Technical Manual
CY 2021
enviolo Technical Manual 2
General Information
Envisioned Future 3
Stepless manual and automatic shiing 4
Product Overview 5
Component Specifications
Internal Gear Hubs 7
Power Limits 9
AUTOMATiQ Hub Interfaces 10
Manual Controller 11
AUTOMATiQ Controller 11
Compatibility Matrix 12
Frame Requirements
Mechanical Frame Requirements 14
Manual Required Package Spaces
Mechanical Frame Requirements 15
City, Trekking 16
Heavy Duty 135 mm 17
Heavy Duty Dropout Options 18
Heavy Duty 148 mm 19
Individual Components 20
AUTOMATiQ Required Package Spaces
City, Trekking 21
Heavy Duty 135 mm 22
Heavy Duty 148 mm 23
Individual Components 24
AUTOMATiQ Wire Harness 25
Table of
Contents
Further Information
System Efficiency 27
Service Tools 28
AUTOMATiQ App 29
Assembly Torque Specifications 30
Quality & Validation 31
Warranty Information
Warranty, Misuse and Exclusion of Liability 33
Cooperation Partners
Gates CDX Beltline Specifications 36
KMC Chainline Specifications 37
hebie Chain Cases 39
Hesling Chain Cases 40
Bike Trailer Adapters 41
Certificates & Declarations 43
Support & Service 49
enviolo Technical Manual 3
Envisioned future
You will see enviolo products in every city, every day.
Our products and services will empower bike makers to build personal
mobility vehicles for great multitudes of urban dwellers. These bikes
will change their riders’ lifestyles, have a wide variety of uses, and
solve problems in traditionally car-centered societies.
They will be available in many ways, so every person can afford them.
We will maintain loyal business relationships to build a culture of
authenticity and honesty with all stakeholders. These relationships
will be a beacon of change in creating urban communities focused on
sustainable, healthy, socially-responsible lifestyles. Soon, you will see
enviolo products in every city, every day.
enviolo Technical Manual 4
With our stepless manual technology, riders can effortlessly change
their gear ratio, even under load. Thus we enable them to focus on
the important aspects of their ride such as traffic or scenery. No more
step changes, locked gears, empty pedaling, or creaking, just a unique
ride feel created by the technology’s ease of use.
The system enables low maintenance, long-lasting bikes, especially
in a combination with a belt drive, the perfect fit for the new rider
generation, focused on simplicity and comfort. Moreover, the
technology can also be merged with powerful e-bike systems. The
enviolo stepless manual technology was created based on use cases
to serve specific rider needs, and consists of specifically designed
internal gear hubs and matching controllers.
The stepless automatic technology takes the ride experience to the
next level with its ‘set it and forget it’ approach. Cyclists only need to
set up their desired cadence, and the stepless automatic technology
will adjust the enviolo system so that they can always pedal at the
same pace, even up or down hill.
To be in line with the trend of ‘integrated systems’, the technology
can also be merged into the e-bike’s control unit, thus cleaning up the
handlebar and simplifying the ride experience.
Stepless Manual Shiing:
As simple as adjusting the volume
on a radio.
Stepless Automatic Shiing:
Why bother switching gears
manually?
Automatic
shiing
Comfortable
pedaling at desired
preset cadence
Stepless
shiing
Near
silent
Maintenance
free
Effortless shiing
even under load
Wireless
connection
Greater gear
ratio range
Mobile app
customization
No additional
shier
Stepless manual and
automatic shiing
Extended
product lifetime
Stoplight
seing
enviolo Technical Manual 5
Product Overview
Interface
Twist Pure
& Pro
Manual
40T
Twist Display Pure
& Pro
Manual
44T
Controller
CliQ Pure
AutomatiQ
Pure 44T
CliQ Plus
AutomatiQ
Pro 40T
CliQ Pro
AutomatiQ
Pro 44T
City
Hub
Trekking Heavy Duty
enviolo Technical Manual 6enviolo Technical Manual 6
Component
Specifications
Our high-tech components, designed specifically for their
use cases, offer unrivaled possibilities.
enviolo Technical Manual 7
Ma black
44T
2.450 g
800 RPM
310% (0.55 - 1.7)
20,000 km
Hub = IP65, freewheel = IP54,
hub interface = IP54
-20°C to 48°C
6-bolt disc/rim/roller
180 mm
10 - 17 mm
Use disc brake manufacturers
recommendation, but don´t
exceed 6.2 Nm
36
2 mm - 2.34 mm
125 mm
2.9 mm
Minimum 16”
M10 x 1
135 mm
6 - 10 mm
Recommended 14 mm,
minimum 10 mm
183 mm
Color
Spline type
Weight
Max. speed RPM
Nominal ratio range
Lifetime
IP classification
Temperature range
Brake options
Max. brake disc rotor
Disc brake screw length
requirements
Max. disc brake screw torque
Spoke options
Spoke size
Spoke flange diameter
Spoke hole diameter
Wheel size
Axle threads
Dropout width
Dropout thickness
Dropout length for no-
turn washer engagement
(measured from axle center)
Total axle width (without
acorn nuts)
Ma black
44T
2.450 g
800 RPM
380% (0.5 - 1.90)
20,000 km
Hub = IP65, freewheel = IP54,
hub interface = IP54
-20°C to 48°C
6-bolt disc/rim/roller
180 mm
10 - 17 mm
Use disc brake manufacturers
recommendation, but don´t
exceed 6.2 Nm
32 and 36
2 mm - 2.34 mm
125 mm
2.9 mm
Minimum 16”
M10 x 1
135 mm
6 - 10 mm
Recommended 14 mm,
minimum 10 mm
183 mm
Ma black
40T
2.450 g
800 RPM
380% (0.5 - 1.90)
20,000 km
Hub = IP65, freewheel = IP54,
hub interface = IP54
-20°C to 48°C
6-bolt disc/rim
203 mm
10 - 17 mm
Use disc brake manufacturers
recommendation, but don´t
exceed 6.2 Nm
32 and 36
2 mm - 2.34 mm
125 mm
2.9 mm
Minimum 16”
M10 x 1
M12 x 1 tapered (Syntace)
M12 x 1 flat (DT swiss)
M12 x 1.5 (E-Thru)
M12 x 1.75 (Maxle)
135 and 148 mm
6 - 10 mm
Recommended 14 mm,
minimum 10 mm
183 mm
Internal
Gear Hubs
City Trekking Heavy Duty
enviolo Technical Manual 8
Chainline
Beltline (Gates)
Sprocket thickness (chain)
Sprocket thickness (belt)
Sprocket sizes (chain)
Sprocket sizes (belt)
Sprocket type
Chain type
Recommended lacing paerns
Speed pedelec compatible
49.0 +/- 0.5 mm
45.5 +/- 0.5 mm
2.3 mm
4.3 mm
16 - 22 T
20 - 28 T
9-spline, one side flat
3/32”, 1/8” with 3 mm offset cog
2-cross for 26” or larger,
1-cross for 24” or smaller,
radial spoking is not allowed
No
49.0 +/- 0.5 mm
45.5 +/- 0.5 mm
2.3 mm
4.3 mm
16 - 22 T
20 - 28 T
9-spline, one side flat
3/32” , 1/8” with 3 mm offset cog
2-cross for 26” or larger,
1-cross for 24” or smaller,
radial spoking is not allowed
No
49.0 +/- 0.5 mm for 135 mm
and 52+/- 0.5 mm for 148 mm
dropouts
45.5 +/- 0.5 mm for 135 mm
and 48.7 +/- 0.5 mm for 148 mm
dropouts
2.3 mm
4.3 mm
16 - 22 T
20 - 28 T
9-spline, one side flat
3/32” , 1/8” with 3 mm offset cog
2-cross for 26” or larger,
1-cross for 24” or smaller,
radial spoking is not allowed
Yes
Internal
Gear Hubs
City Trekking Heavy Duty
enviolo Technical Manual 9
City Trekking Heavy Duty
Nominal Power
250 W
*
50 Nm
55 Nm
60 Nm
65 Nm
70 Nm
75 Nm
80 Nm
85 Nm
90 Nm
95 Nm
100 Nm
120 kg 190 kg130 kg 200 kg140 kg 210 kg150 kg 220 kg160 kg 230 kg170 kg 240 kg180 kg 250 kg
Nominal Power
350 W
50 Nm
55 Nm
60 Nm
65 Nm
70 Nm
75 Nm
80 Nm
85 Nm
120 kg 130 kg 140 kg 150 kg 160 kg
Nominal Power
500 W
* Only the Heavy Duty hub is allowed on Speed Pedelecs.
50 Nm
55 Nm
60 Nm
65 Nm
120 kg 130 kg 140 kg 150 kg 160 kg
Power Limits
enviolo requires the use of a
sprocket ratio of minimally 2.0
enviolo Technical Manual 10
City, Trekking
44T
IP54
18 V - 55 V
60 V
18 V
3A
(2Nm X 2.5W) = 5W
10.5W < 3s
Data is saved at shutdown
Time can be pre-set using app
0.5W
0.5W
I-Harness = 3.7mm
4-pin = 9mm
10.2 X 14.2 mm
City, Trekking, Heavy Duty
40T and 44T
IP54
18 V - 55 V
60 V
18 V
3A
(8Nm X 2.5W) = 20W
48W < 3s
Data is saved at shutdown
Time can be pre-set using app
0.5W
0.5W
I-Harness = 3.7mm
4-pin = 9mm
10.2 X 14.2 mm
Hub compatibility
Spline
IP classification
Electrical specifications:
Nominal voltage range
Peak voltage
Min. voltage
Built-in fuse protection
Average power consumption
while shifiting
Peak power consumption
Shut-down protection
Sleep mode
Power consumption Sleep mode
Power consumption Non-shiing
Wiring:
Wire diameter
Connector Ø on AHI
Connector Ø to power source
AUTOMATiQ
Hub
Interfaces
Pure Pro
enviolo Technical Manual 11
Pure or Pro
2,200 mm
Multi-turn
22.2 mm
Full cable housing recommend-
ed, dual cable route
1.1 - 1.2 mm (original 1.2 mm)
Yes
IP54
Extended Durability
Plastic (Pure) or Aluminum (Pro)
Type
Shi cable length
Grip rotation options
Handlebar diameter
Cable housing
Shi cable diameter
Compatible with all CVPs
IP classification
Grip material
Over-torque protection
Pure or Pro
2,200 mm
Multi-turn
22.2 mm
Full cable housing recommend-
ed, dual cable route
1.1 - 1.2 mm (original 1.1 mm)
Yes
IP54
Extended Durability
Plastic (Pure) or Aluminum (Pro)
Manual
Controller
Twist Twist Display
Wireless
22.2mm
Yes
IP54
12 month
Connection
Handlebar diameter
Compatible with all CVPs
IP classification
Baery life
Wireless
22.2mm
Yes
IP54
12 month
Wireless
22.2mm
Yes
IP54
24 month
AUTOMATiQ
Controller
CliQ Pure CliQ Plus CliQ Pro
enviolo Technical Manual 12
Compatibility
Matrix
Twist
Twist
Display
City Trekking Heavy Duty
CliQ
Pure
CliQ
Pro
CliQ
Plus
AutomatiQ
Pure 44T
AutomatiQ
Pro 40T
AutomatiQ
Pro 44T
Manual
40T
Manual
44T
Frame
Requirements
To assist you in designing your frames to be compatible
with our products (e.g. sufficient clearance to chainstay/
chain case) we have compiled an overview of our
components with system measurements.
For 3D data please reach out to your responsible contact.
enviolo Technical Manual 13
enviolo Technical Manual 14
Using a vertical dropout requires a secondary chain tension
adjustment option (e.g. eccentric boom bracket or chain tensioner).
The advantage of vertical dropouts is that once the tension is set, the
rear wheel can be reinstalled without readjusting the tension.
Vertical dropout Horizontal dropout
Mechanical cable
routing
148 mm dropout
configurations
Horizontal dropouts are preferable for enviolo hubs, because they
allow easy chain tension adjustment.
As in any other cable system, the number and sharpness of bends
influences the ease of shiing. We recommend that you consider this
in your cable routing to limit required shi effort.
On 148 mm dropouts, where you plan to use the AUTOMATiQ system,
you require a sliding dropout, since the AHI is likely to interfere with
derailleur hangers.
Mechanical
Frame Requirements
enviolo Technical Manual 15
Mechanical
Frame Requirements
Mounting hardware customization opportunities:
For OEMs that desire to design & use their own mounting hardware for our CVPs, this section will outline requirements, such as axial and radial
restraint of the CVP and hub interface, as well as the torque reaction via a no-turn feature. These aspects have to be considered and validated
by the OEM to avoid interferences or incorrect installation and function of our CVP.
On top the industry standards ISO4210 and EN15194 have to be ensured as well.
10 * 135 mm
For all 135mm versions the mounting hardware consists of no-turn
washers and acorn nuts that affix the CVP to the bicycle dropout/
frame.
Specific requirements for these are:
1. Minimum non-torque capability required through this part: 100 Nm
2. Thread size of the acorn nut interface thread: M10 * 1
12 * 148 mm
For all 148mm versions the mounting hardware consists of a variety of
hardware components (Syntace, E-Thru, DT Swiss, Maxle) that affix the
CVP to the bicycle dropout/frame. Seperate brake caliper mounts are
available as IS or PM options.
Specific requirements for these are:
3. Minimum non-torque capability required through this part: 200 Nm
4. Minimum # of screw holes to utilize: 7
5. Internal mainsha interface thread: M6 * 1
6. No-turn adapter screw interface thread: M4 * 0.7
7. Frame adapter interface thread: M10 * 1
Grey parts can not be customized. Highlighted
parts can be customized, but are required to be
manufactured & validated by the OEM.
2
2
1
1
3
6
4
7
5
5
enviolo Technical Manual 16
Required Package Space
City, Trekking
19 17 15 13 11 2
18 16 14 12 10 1
4 5
6
7
9
1 3
2
4
8
A
B
C
Not part of CVP.
Needs to be ordered
separately.
Optional – to be
used with 2.3 mm
thick sprockets
Le (non-drive) side Right (drive) side
A
B
C
Rim brake configuration
(CVP-RM-HW-KIT)
Roller brake configuration
(CVP-RR-HW-KIT)
Disc brake configuration
(CVP-DC-HW-KIT)
1
2
3
4
5
6
7
Axle nut
No-turn washer
Le-hand nut
Cupped washer
Rim brake cover
Brake lock ring
Roller brake adapter
8
9
10
11
12
13
14
Brake shield
Disc brake adapter
R.h. nut
Manual Hub interface
Sprocket snap ring
Sprocket spacer
Sprocket
67.6
Centerline
49.0
Chainline 4.0
41.9
26.0 26.0
135 dropout width
183 axle width
16.0
ISO 6-bolt
disc brake
version
Ø 125
32 and 36 spoke
configurations
available
Ø 52.5
68
Ø 2.9
spoke hole
15
16
17
18
19
Snap ring (freewheel)
Freewheel assy
Snap ring (interior)
Needle bearing
R.h. shield
Components of Assembly
CVP with Manual Hub Interface
enviolo Technical Manual 17
Required Package Space
Heavy Duty (135 mm)
3 2 11 2
1
2
3
4
5
Acorn nuts (HW-ANUT-OE)
No-turn washer (HW-WASH-OE)
Manual Hub Interface (MHI-MT-40T-OE)
RH Hex nut (HW-HNUT-OE)
CVP
Ø 125
Ø 52.5
68
Ø 2.9
spoke
hole
Components of Assembly
67.4 3
CVP with Manual Hub Interface
48.67
29.62 23.04
134.85
186.5
Le (non-drive) side Right (drive) side
5
4
enviolo Technical Manual 18
Heavy Duty
Dropout Options
135 mm
135 mm 148 mm
148 mm
enviolo Technical Manual 19
Le (non-drive) side Right (drive) side
73.92 51.8
26.62 26.05
15.25
147.85
2 3 7 10
8b
10
9
4 11 1
A
B
A
B
5
8a
6 13 12
1
2
3
4
5
Heavy Duty CVP
Manual Hub Interface
(MHI-MT-40T-OE)
Adapter, lock nut, 12 x 148 compatible
(HW-LNUT-OE)
Axle plate, 142 / 148 mm compatible
(HW-AXPL-LG-OE)
Retaining ring
(HW-RRING-13MM-OE)
6
7
8a
8b
9
Spacer, LH
Spacer, RH
Brake caliper mount IS to PM
or
Brake caliper mount PM to PM
Bolt, countersunk, Torx, M4 x 0.7 x 8
(HW-CSB-M4X.7X8-OE)
A
B
Syntace
(HW-SPCR-LHSYN-OE)
DT Swiss, Maxle, E-Thru
(HW-SPCR-LH-OE)
10
11
12
13
Socket head cap screw, M6
(HW-SHCS-M6X1X60-OE)
Adapter, Torque Reaction
(HW-TORQ-WIDE-OE)
Spacer, disc brake, 12 x 148
(HW-DC-SPCR-OE)
Screw, buon head,
M5 x 0.8 x 16L, alloy
(HW-BHS-M5X.8X16-OE)
Components of Assembly
CVP with Manual Hub Interface
Required Package Space
Heavy Duty (148 mm)
Ø 125
Ø 52.5
68
Ø 2.9
spoke
hole
enviolo Technical Manual 20
Twist Display ControllerTwist Controller
Manual Hub Interface
REAR CABLE SHIFTER
53
13
37 42
REAR CABLE SHIFTER
Ø 53
37 42
12.3
Individual
Components
47
45
70
72
22
98
71
50
45
70
22
71
96
enviolo Technical Manual 21
20 18 14 12
10
2
19 17 15 13 11 1
4
5
6
7
9
1 3
2
4
8
A
B
C
Optional – to be
used with 2.3 mm
thick sprockets.
Le (non-drive) side Right (drive) side
A
B
C
Rim brake configuration
(CVP-RM-HW-KIT)
Roller brake configuration
(CVP-RR-HW-KIT)
Disc brake configuration
(CVP-DC-HW-KIT)
1
2
3
4
5
6
7
Acorn nuts (HW-ANUT-OE)
No-turn washer (HW-WASH-OE)
Le-hand nut
Cupped washer
Rim brake cover
Brake lock ring
Roller brake adapter
8
9
10
11
12
13
14
Brake shield
Disc brake adapter
RH Hex nut (HW-HNUT-OE)
AUTOMATiQ Hub Interface
(AHI-Pure-44T-OE or AHI-Pro-44T-OE)
Sprocket magnet ring (AUT-ISS-OE)
Retaining wire ring (HW-RING-OE)
Spacer (HW-SPCR2-OE)
15
16
17
18
19
20
21
Sprocket
Snap ring (freewheel)
Freewheel assy
Snap ring (interior)
Needle bearing
R.h. shield
Hub magnet ring
(AUT-OSS2-OE)
Ø 125
32 and 36 spoke
configurations
available
Ø 2.9
spoke hole
Not part of CVP.
Needs to be ordered
separately.
16
21
Required Package Space
City, Trekking
Components of Assembly
CVP with AUTOMATiQ Hub Interface
67.6
135
183
49.0
41
73
26
16.0
ISO 6-bolt
disc brake
version
26
enviolo Technical Manual 22
6
3
31
1
2
3
Acorn nuts
(HW-ANUT-OE)
Heavy Duty CVP
No-turn washer
(HW-WASH-OE)
4
5
6
7
Hub magnet ring
(AUT-OSS2-OE)
Sprocket magnet ring
(AUT-ISS-OE)
AUTOMATiQ Hub Interface
(AHI-PRO-40T-OE)
RH Hex nut
(HW-HNUT-OE)
2
4
Le (non-drive) side
Right (drive) side
Required Package Space
Heavy Duty (135 mm)
CVP with AUTOMATiQ Hub Interface
5
17
Ø 12 5
Ø 2.9
spoke hole
67.6
135
183
49.0
41
73
26 26
Components of Assembly
enviolo Technical Manual 23
73.92
15.25
51.8
26.0526.62
15 9
6 10
7b
10
8
3 11 1
B B
4
7a
5 12 13
Le (non-drive) side Right (drive) side
147.85
1
2
3
4
5
6
CVP
AUTOMATiQ Hub Interface
(AHI-PRO-40T-OE)
Axle plate, 148 mm compatible
(HW-AXPL-LG-OE)
Retaining ring
(HW-RRING-13MM-OE)
Spacer, LH
Spacer RH
7a
7b
8
9
Brake caliper mount IS to PM
or
Brake caliper mount PM to PM
Bolt, countersunk, Torx, M4 x 0.7 x 8
(HW-CSB-M4X.7X8-OE)
Adapter, lock nut, 12 x 148 compatible
(HW-LNUT-OE)
A
B
Syntace
(HW-SPCR-LHSYN-OE)
DT Swiss, Maxle, E-Thru
(HW-SPCR-LH-OE)
10
11
12
13
14
15
Socket head cap screw, M6
(HW-SHCS-M6X1X60-OE)
Adapter, Torque Reaction
(HW-DC-SPCR-OE)
Screw, buon head, M5 x 0.8 x 16L, alloy
(HW-BHS-M5X.8X16-OE)
Spacer, disc brake, 12 x 148
(HW-DC-SPCR-OE)
Hub magnet ring
(AUT-OSS2-OE)
Sprocket magnet ring
(AUT-ISS-OE)
A A
2
14
Required Package Space
Heavy Duty (148 mm)
Components of Assembly
CVP with AUTOMATiQ Hub Interface
Ø 12 5
Ø 2.9
spoke hole
enviolo Technical Manual 24
AUTOMATiQ Hub Interface
61
87.66
79.61
155.85
36.40
23.98
Individual
Components
26.42
enviolo Technical Manual 25
WIRE-AT3-DS-OE | 1.000 mm | Ø 3.7 mm
AUTOMATIQ
Wire Harness
1
23
4
3
2
1
4
J5
J6
J6
J15
J16
J15 HiroseJ6J5 J15 Hirose
V_BAT
GND
CAN_L
CAN_H
2
1
4
3
3
2
1
4
WIRE-AT3-400-OE* | 400 mm | Ø 3.7 mm
WIRE-AT3-600-OE* | 600 mm | Ø 3.7 mm
Available from drive
system manufacturer
* This connector is only required if the
counterplug is not provided by the drive
system manufacturer. Please contact the
drive system manufacturer for further
information. For Yamaha we offer an
alternative cable. Please contact the sales
team for further information.
Note: Pin numbering on AHI-side
is different from pin numbering on
cable-side
OR
I-Harness
Blutooth
connection
enviolo Technical Manual 26
Further
Information
enviolo Technical Manual 27
Besides the components themselves several other factors influence
the baery range:
• Type of tires
• Tire pressure
• Riding at high assistance levels
• Rider and vehicle weight
• High carry-on weight
• Straight siing position
• Headwind
• Topography
• Frequent starting and stopping
• Frequent riding under 20 km/h
• Frequent riding under 50 RPM
• Low pedaling force by rider
• Low outside temperatures
• Rider cadence
System
efficiency
enviolo Technical Manual 28
To support your assembly and maintenance of our products we offer four simple service tools:
BK-ADPT-TOOL
Brake adapter / disc assembly
HW-SNUT-TOOL
Spline nut tool
CE-HW-TOOL-SM-MLD
Cable hardware installation tool
CE-HW-TOOL-LG-CNC
Cable hardware installation tool
Service
Tools
enviolo Technical Manual 29
AUTOMATiQ
App
Wireless
connection
Blutooth
connection
Our new AUTOMATiQ system
offers a bluetooth connection,
which allows easy setup,
customization and firmware
updates via a mobile phone or
tablet.
In addition OEMs have access
to a backend (www.AUTOMATiQ.
enviolo.com), which enables
them to have a simplified mass
production bike setup, which
in addition will then also speed
up the assembly line efforts
tremendously.
If the customer allows for a data
transfer all system data incl.
km ridden and selected ride
characteristics will be uploaded
to our cloud, which will also
speed up any potential warranty
processing.
The app is offered in different
hierachy levels in order to
grant the proper access to the
according audience. To get
access to the proper layer, simply
register in the app.
enviolo Technical Manual 30
City, Trekking, Heavy Duty (135 mm solid axle)
Acorn nut (HW-ANUT-OE)
Brake adapter + Loctite® 277 or similar
RH Hex nut (HW-HNUT-OE)
LH hex nut 20 - 27 Nm (HW-SNUT-OE)
Other Parts
Cable hardware
Controller
Hub magnet ring (AUT-OSS2-OE)
Controller cable cover screw
Heavy Duty (148 mm)
Screw, buon head, M5 x 0.8 x 16L, alloy
(HW-BHS-M5X.8X16-OE)
Right side spacer (not threaded in all cases)
Axle bolts
(HW-SHCS-M6X1X60-OE / HW-SHCS-M6X1X60-OE)
Adapter locknut (HW-LNUT-OE)
30 - 40 Nm
55 - 65 Nm
8 - 10 Nm
7 - 9 Nm
1.5 - 2.0 Nm
2.0 - 2.5 Nm
1.0 Nm
0.2 - 0.3 Nm (handtight)
5.5 - 6.2 Nm
5 - 10 Nm
10 - 15 Nm
5 - 7 Nm
Assembly
Torque Specifications
enviolo Technical Manual 31
Before we release our products to the market they have to run
through a severe testing cycle, which is derived from automotive
standards and includes an FMEA and functional safety analysis.
In addition all our products complete an extensive end-of-line testing
and validation process.
Build quality
• Ride audit (quantity & quality)
• Ratio range
• R&D function
• Assembly tolerances
Design & overload tests
• Cold temperature operation test
• Torsional stress (DIN) test
• Wheel retention test
• Spoke flange ultimate load test
• Pedal drag test
Durability / fatigue tests
• Distributed fixed-ratio test
(DFRT)
• Dynamic shi test (DST)
• Coasting test
• Canted wheel bump test
• Hub shell & cover fatigue test
• Spoke flange fatigue test
• Brake ultimate load & fatigue
test
• Shier system life test
Environmental tests
• Corrosion (salt spray) test
• UV test
• Environmental intrusion test
• Durability
End-of-Line Testing
Production Line Testing
Quality &
Validation
Warranty
Information
enviolo Technical Manual 32
enviolo Technical Manual 33
Failure to use your enviolo shi solution as intended or to follow safety-relevant instructions can lead to an exclusion of liability for any
material defects. Any misuse must therefore be avoided! Warranty will therefore not be covered if ...
... a product has been modified or where the serial # or date codes have been altered, defaced or removed.
... our city and trekking hubs are not to be used for commercial purposes without wrien pre-authorization from
enviolo. Only specifically approved enviolo hubs may be used for reasonable commercial purposes and this warranty
will be limited to one (1) year for such reasonable commercial use.
Do not make any modifications (including soware) to your enviolo system, which could lead to an increased
performance of your bike or eBike.
Please observe all national regulations on registering and using bikes and eBikes.
... damage to the product occurs:
• determined by enviolo to be caused by crash, impact, or abuse
of the product;
• resulting from use of the product in what enviolo, in its sole
discretion, considers extreme applications such as, but not
limited to, downhill, freeride, “North Shore” style, and BMX;
• resulting from powering of the enviolo city or trekking hubs with
electric motors rated over 250W, or any powering of the product
with internal combustion engines;
• resulting from running of the hubs with electric motors at
continuous torques at the boom bracket over the defined
limits in the table on page 9;
• during the shipment of the product;
• resulting from use of total weight (rider, cargo, and bike higher
than 160kg for the enviolo city hub, 180kg for the enviolo
trekking hub, and defined limits in the table on page 9 for
enviolo heavy duty;
• resulting from use of the product outside the defined cog ratio
limits at 1.8 to 1 on standard bikes and minimum 2.0 on eBikes;
• resulting from use of the product at nominal voltages of over
48V or peak voltages of over 60V;
• caused by the use of parts that are not compatible, suitable
and/or authorized by enviolo for use with the product;
• caused by the product not being used as intended, e.g. as a
gearbox or as part of a wheel that does not use the standard 32
or 36hole configuration
Warranty, Misuse and
Exclusion of Liability
Basic Repair Work
Please check before every ride that all parts are not damaged,
properly connected and correctly tightened with the recommended
torque including axle nuts, hub interfaces controllers and brake
discs.
Shi cables, cable housing, handlebar grips, sprockets, and bike
chains are wear parts. Please check these parts regularly and
replace them as necessary.
Only a qualified bike retailer should perform any necessary work on
the enviolo manual and automatic systems. Unauthorized work on
your enviolo systems could endanger you and your warranty may
become void.
Please contact your qualified retailer regarding any question or
problem you may have.
In case of disposal, please note that all components, accessories
and packaging should be disposed of in an environmentally correct
manner and not into household waste.
• According to the European guideline 2012/19/EU, electrical
components that are no longer usable must be collected
separately.
Refer to our website for additional service information at www.
support.enviolo.com
enviolo Technical Manual 34
Warranty
The following warranty is a voluntary two-year limited warranty
offered by enviolo. It is offered to all purchasers of the enviolo city,
trekking and heavy duty (collectively, the “enviolo products”).
Under the laws in certain countries (for example, Germany, and
the Netherlands), a purchaser is entitled to statutory rights with
respect to products that are defective or do not conform with the
contract of sale. These rights allow a purchaser to demand, free of
charge, repair, replacement, or under certain conditions, discount
or refund by the seller of such products. This voluntary warranty
does not affect your statutory rights. If you live in one of these
countries, when you purchase enviolo products, in addition to
your statutory rights, you are also entitled to claims out of enviolo’s
limited warranty described below. These claims exist concurrently
with your statutory rights so that, should your product be defective
or if it does not conform with the contract of sale, while the limited
warranty is in place, you can choose to make a claim under your
country’s law or enviolo’s limited warranty.
What does this warranty cover?
enviolo warrants any enviolo product that is defective in materials
or workmanship. This warranty only extends to the original
purchaser and is not transferable. (Some states or countries do
not allow restriction of warranty coverage to the original buyer, so
this restriction may not apply to you). If you purchased your enviolo
product as part of another product, this warranty in no way replaces
or is an extension of the warranty of the manufacturer of that
product, which warranty is the sole responsibility of that product’s
manufacturer.
How long does this warranty last?
The warranty period lasts two years from the date of original
purchase.
What will enviolo do?
enviolo will, at enviolo's sole option, repair, replace or refund the
cost of the defective unit.
What does this warranty not cover?
This warranty does not apply to any of the following:
• Normal wear and tear to components subject to wear, such
as, for example, rubber seals and rings, jockey wheels on chain
tensioner (if applicable), twist grip rubber, and shier cables.
• Damage to parts not manufactured by enviolo or its related entities
(such as dropouts and chains).
• Labor required to remove, re-fit or re-adjust the product within the
bicycle assembly.
• A product used in any installation other than a single rider bicycle.
Tandems are not covered unless expressly allowed under a specific
enviolo product owner’s manual.
• A product that has been incorrectly installed and/or not adjusted
according to the enviolo product owner´s or technical manual,
which can be found at www.support.enviolo.com.
• A product that has been disassembled into its components beyond
the scope of service documentation (Owner´s Manuals for enviolo
internal gear hub with enviolo manual or AUTOMATiQ systems).
How to get warranty service?
Claims under this warranty must be made through the retailer where
the vehicle or the enviolo component was purchased, or through
an authorized retailer of enviolo components. Please return the
enviolo component to the retailer together with the original, dated
invoice or receipt. The retailer will contact enviolo customer service
to handle your warranty claim. Retailers requesting a warranty claim
should contact enviolo customer service to obtain a Warranty Return
Authorization. The retailer will then need to return the product to
enviolo together with satisfactory proof of the date of purchase.
This limited warranty is the sole and exclusive warranty made by
enviolo with respect to the product and is given in lieu of any other
warranty. To the extent allowed by applicable law, and all express or
implied warranties not set forth herein are waived and disclaimed,
including any implied warranty of merchantability or fitness for
a particular use. enviolo liability under this limited warranty is
limited solely to those liabilities set forth above. In the event that
any provision of this limited warranty should be or become invalid
or unenforceable under applicable law, the remaining terms and
conditions hereof shall remain in full force and effect and such invalid
or unenforceable provision shall be construed in such a manner as to
be valid and enforceable.
enviolo reserves the right to revise this limited warranty without
notice.
Warranty, Misuse and
Exclusion of Liability
Cooperation
Partners
enviolo Technical Manual 35
enviolo Technical Manual 36
DIM "A"
belt line
45.5 mm
45.5 mm
45.5 mm
45.5 mm
Teeth
22
24
26
28
Tooth outer
diameter
75.33 mm
82.26 mm
89.31 mm
96.31 mm
Mounting web
thickness
4.3 mm
4.3 mm
4.3 mm
4.3 mm
Sprocket
width
11.6 mm
11.6 mm
11.6 mm
11.6 mm
Article number
CT1122VMN
CT1124VMN
CT1126VMN
CT1128VMN
48.7 mm
48.7 mm
48.7 mm
48.7 mm
22
24
26
28
75.33 mm
82.26 mm
89.31 mm
96.31 mm
4.3 mm
4.3 mm
4.3 mm
4.3 mm
11.6 mm
11.6 mm
11.6 mm
11.6 mm
CT1122VMN
CT1124VMN
CT1126VMN
CT1128VMN
148 mm
City, Trekking, Heavy Duty (135 mm solid axle)
Heavy Duty (148 mm)
Gates CDX Beltline
Specifications
O.L.D.
Frame centerline
DIM "A"
belt line
Graphic logo
position
The belt line specifica
-
tions listed in the table
below are defined with
product logos/images
on rear sprockets facing
outward, away from frame
centerline.
Sprocket width
Mounting web
thickness
Flange offset:
mount surface
Flange offset:
centerline
enviolo Technical Manual 37
DIM "A" chainline
135-142mm
49 mm
49 mm
49 mm
49 mm
49 mm
46 mm
49 mm
49 mm
49 mm
49 mm
49 mm
49 mm
46 mm
49 mm
49 mm
DIM "A" chainline
148mm
52 mm
52 mm
52 mm
52 mm
52 mm
52 mm
52 mm
52 mm
52 mm
52 mm
52 mm
52 mm
52 mm
52 mm
52 mm
Teeth
16
17
18
19
20
20
21
22
17
18
19
20
20
21
22
Tooth outer
Diam.
71.0 mm
75.0 mm
79.4 mm
82.0 mm
87.0 mm
87.0 mm
91.0 mm
95.0 mm
75.0 mm
79.4 mm
82.0 mm
87.0 mm
87.0 mm
91.0 mm
95.0 mm
Offset
0 mm
0 mm
0 mm
0 mm
0 mm
3 mm
0 mm
0 mm
0 mm
0 mm
0 mm
0 mm
3 mm
0 mm
0 mm
Chain
1/2x3/32”
1/2x3/32”
1/2x3/32”
1/2x3/32”
1/2x3/32”
1/2x3/32”
1/2x3/32”
1/2x3/32”
1/2x1/8”
1/2x1/8”
1/2x1/8”
1/2x1/8”
1/2x1/8”
1/2x1/8”
1/2x1/8”
Sprocket
width
2.2 mm
2.2 mm
2.2 mm
2.2 mm
2.2 mm
2.2 mm
2.2 mm
2.2 mm
3.0 mm
3.0 mm
3.0 mm
3.0 mm
3.0 mm
3.0 mm
3.0 mm
KMC
Article number
SRN50016
SRN50017
SRN50018
SRN50019
SRN50020
SRN51020*
SRN50021
SRN50022
SRN51817**
SRN51818
SRN51819
SRN51820
SRN50N20*
SRN50021
SRN51822
City, Trekking, Heavy Duty
KMC Chainline
Specifications
* Sprockets with offset only on special request
** SRN51817: only for KMC e101 and X101 chains.
Note 1
If you are using the 16T sprocket, please make sure to
use 1mm spacers on each side of the sprocket.
Note 2
Wide sprockets for 1/2x1/8” chains require a thinner
spacer. Spacers of 1.2 mm are available from KMC, Art.
No. SRNRING12.
O.L.D.
Frame centerline
DIM "A"
chain line
Sprocket width
Graphic logo
position
The chainline specifications listed in the table below are defined with
product logos/images on rear sprockets facing inward or outward.
In case of a sprocket with an offset, the product logos/images must face
outward, away from frame centerline/ The teeth of the sprocket have to
face inward, towards the frame centerline.
Compatible
Chain Cases
enviolo Technical Manual 38
enviolo Technical Manual 39
Chainglider
Rear part
350R NV16
350R NV16
Chainstay
length
445 - 475mm
530 mm
Compatible
sprocket size
16 - 22
16 - 22
Front part
350F 38 / 42 / 44 / 48
350F 38L / 42L / 44L / 48L
Compatible systems
Manual
Manual
350R N16 350R NV16
Hebie
Chain Case
* AUTOMATiQ option in evaluation.
enviolo Technical Manual 40
Hesling
Chain Cases
Finura
Compatible
front sprocket size
38
Compatible
rear sprocket size
18 - 22
Chainstay length
450 - 490 mm
Compatible systems
Manual and AUTOMATiQ
Compatible
Bicycle Trailers
enviolo Technical Manual 41
enviolo Technical Manual 42
Bike Trailer Adapters for
City, Trekking, Heavy Duty
Art. No. 960038
Adapter
Trailer
Thule Chariot Lite
Thule Chariot Cab
Thule Chariot Cross
Thule Chariot Sport
Thule Coaster XT
Art. No. 20100798
Adapter
Use of third party adapters has not been tested by enviolo and therefore we cannot guarantee their performance or safety and hereby disclaim
any liability resulting from their use. Please carefully follow all installation instructions provided by third party product producers for the
installation and maintenance of such products.
Trailer
Minnow, Bee,
Honey Bee,
Encore, Solo,
Cub, D’Lite,
Nomad, Flatbed,
Tail Wagon
Trailer
Croozer Kid
Croozer Kid Plus
Croozer Cargo
Croozer Dog
Art. No. 122003516
XL: + 10 mm
Art. No. 122003716 Art. No. 122000715
Adapter
Croozer axle nut adapter
with Thule coupling
enviolo Technical Manual 43
Certificates
& Declarations
enviolo Technical Manual 44
Test Report
Test: European Bicycle Standards (Rear Hub Durability and Strength Criteria)
Test Articles: CVP’s: enviolo CT, enviolo CO, enviolo TR, enviolo CA, enviolo SP
Shiers: enviolo CT, enviolo CO, enviolo TR, enviolo CA, enviolo SP
Date: 5 DEC 2017
Reference: ISO 4210:2014(E) which supersedes:
• EN 14764:2005
• EN 14766:2005
• CEN/TC 333 N.96:2002
• DIN 79100-2:1999
ISO 8098:2014(E), US CPSC 16 CFR Part 1512
Test Method: Reference standard tests specific to rear hub durability and strength criteria
Test Location: Fallbrook Technologies Inc., Cedar Park, TX
Test Results:
The enviolo CT, enviolo CO, enviolo TR, enviolo CA, enviolo SP are tested to industry standards for internal hubs, as well as
proprietary additional tests specific to NuVinci technology in use with traditional, as well as electric- assist bicycles (eBikes or
pedelecs) up to 250W (rated) power for the enviolo CT, enviolo CO, enviolo TR and up to 500W (rated) power for the enviolo CA,
enviolo SP.
Specifically, the enviolo CT, enviolo CO, enviolo TR, enviolo CA, enviolo SP meet rear hub durability and strength criteria for
bicycle standard ISO 4210:2014(E) and ISO 8098:2014(E). The enviolo CT, enviolo CO, enviolo TR, enviolo CA, enviolo SP shiers
comply with requirements set forth in ISO 4210:2014(E) and ISO 8098:2014(E). In addition, the enviolo CT, enviolo CO, enviolo TR,
enviolo CA, enviolo SP hubs and enviolo CT, enviolo CO, enviolo TR, enviolo CA, enviolo SP shiers meet US CPSC 16 CFR Part
1512.
Proprietary Fallbrook Technologies Inc. testing that exceeds industry standards include:
• Durability (simulating 18,000 km of use at extreme conditions)
• Dynamic Shi Test
• Canted Wheel Bump Fatigue Test
• Coasting Fatigue Test
• Hub Shell and Cover Axial Fatigue Test
• Hub Shell spoke Flange Fatigue and Ultimate Tests
• Brake Fatigue Test
• Shier System Durability Test
• Corrosion Resistance Test
• Weatherability / UV Test
• Environmental Intrusion Test
• Ride Audit Test (including cold weather testing)
• End of Line Efficiency, Ratio Range, and Leak Tests
© 2017 Fallbrook Intellectual Property Company LLC. enviolo, NuVinci® and its logo are registered trademarks and NuVinci Optimized™, Nfinity™, Harmony™, Harmony H|Sync™, together with
their logos and elements, are unregistered trademarks, in each case of Fallbrook Intellectual Property Company LLC, used under license. All rights reserved.
Rev C
enviolo Technical Manual 45
Certificate of Compliance – RoHS Declaration
Fallbrook Technologies Inc.
505 Cypress Creek Road, Suite L
Cedar Park, TX 78613
12/05/17
Fallbrook Technologies certifies product compliance to the European Union Directive 2011/65/EU on the Restriction of the use
of certain Hazardous Substances in electrical and electronic equipment (RoHS).
All enviolo automatic brand system components comply with the stated substances and maximum concentration values
tolerated by weight in homogeneous materials.
Lead (0,1 %)
Mercury (0,1 %)
Cadmium (0,01 %)
Hexavalent chromium (0,1 %)
Polybrominated biphenyls (PBB) (0,1 %)
Polybrominated diphenyl ethers (PBDE) (0,1 %)
Fallbrook Technologies relies on its supply chain partners to ensure daily compliance.
VP of Operations
© 2017 Fallbrook Intellectual Property Company LLC. enviolo, NuVinci® and its logo are registered trademarks and NuVinci Optimized™, Nfinity™, Harmony™, Harmony H|Sync™, together with
their logos and elements, are unregistered trademarks, in each case of Fallbrook Intellectual Property Company LLC, used under license. All rights reserved.
enviolo Technical Manual 46
Declaration of Conformity
Manufacturer:
Fallbrook Technologies Inc.
505 Cypress Creek Road, Suite L
Cedar Park, TX 78613
Product Name: enviolo Automatic and Automatic + Shiing System with belt drive compatibility. The enviolo Automatic and
Automatic + Shiing System with belt drive compatibility consists of the following components:
(1) enviolo AUTOMATiQ Hub Interface (“AHI-AUT”), enviolo Automatic + Hub Interface (“AHI-AUTI”); (2) “Y” or “i” Harness, and (3)
may include Grip shier Controller (“ARC”) or 3-buon controller. A picture of the enviolo Automatic Shiing System is aached
as Exhibit A.
The object of declaration described above is in conformity with Directive 2004/108/EC of the European Parliament and the
Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility.
Testing Body: VDE Testing Certification Institute
Merianstrasse 28
63069 Offenbach
Notified Body No.: 0366
Date of Conformity: 1 September 2016
This declaration is issued under the sole responsibility of the Manufacturer and Authorized Representative described above.
Signed for on behalf of Fallbrook Technologies Inc.:
Richard Hilgart
Technical Product Manager
Authorized Representative:
Richard Hilgart
Fallbrook Technologies Inc.
Technical Product Manager
Popovstraat 12
8013 RK Zwolle, The Netherlands
Exhibit A
© 2017 Fallbrook Intellectual Property Company LLC. enviolo, NuVinci® and its logo are registered trademarks and NuVinci Optimized™, Nfinity™, Harmony™, Harmony H|Sync™, together with
their logos and elements, are unregistered trademarks, in each case of Fallbrook Intellectual Property Company LLC, used under license. All rights reserved.
B35H-HARM-06 | Rev C
enviolo Technical Manual 47
enviolo Technical Manual 48
REACh (Regulation, Evaluation, and
Authorization of Chemicals) Declaration:
Fallbrook Technologies Inc.
505 Cypress Creek Road, Suite L
Cedar Park, TX 78613
Effective Date: October 20, 2015
Supplier Declaration for Articles Provided
We declare that this information is true and complete to the best of our knowledge and that the articles we provide are
compliant with restrictions on substances listed in Annex XVII of REACh regulations (15.06.2015). As a Non-EU company, we do
not have a direct REACh obligation but we do verify compliance with Annex XVII to allow our customers to fulfill their REACh
obligations. Fallbrook Technologies does not manufacture “substances” or “preparations” nor do we provide articles that involve
the “intentional release of substances” per the definitions in Regulation (EC) No 1907/2006 – REACH.
VP of Operations
© 2017 Fallbrook Intellectual Property Company LLC. enviolo, NuVinci® and its logo are registered trademarks and NuVinci Optimized™, Nfinity™, Harmony™, Harmony H|Sync™, together with
their logos and elements, are unregistered trademarks, in each case of Fallbrook Intellectual Property Company LLC, used under license. All rights reserved.
