MODEL 21 NON-CAT

MODEL 21

NON-CATALYTIC UNIT

FEATURES

PREPARATIONS INSTALLATION

OPERATION MAINTENANCE SAFETY

FIREPLACE INSERT & FREESTANDING

Revised September 2018

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY

RESULT.FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.

CONTACT THE AUTHORITY HAVING JURISDICTION (SUCH AS MUNICIPAL

BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION

BUREAU, etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED

TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.

LISTED BY: PFS/TECO, COTTAGE GROVE, WI

MANUFACTURED BY NEW BUCK CORPORATION

200 ETHAN ALLEN DRIVE

P.O. BOX 69

SPRUCE PINE, N.C. 28777

www.buckstove.com

MODEL 21

NON-CAT

MODEL 51

NON-CAT

MODEL 26

NON-CAT

Buck

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Buck

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Buck

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MODEL 21

NON-CAT

MODEL 51

NON-CAT

MODEL 26

NON-CAT

Buck

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Buck

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Buck

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Buck Stove

TABLE OF CONTENTS

Important Instructions ........................................................................................................................................................... 2

Stove Parts Identification ...................................................................................................................................................... 3

SECTION I: Introduction ..................................................................................................................................................... 4

Chimney Heights .................................................................................................................................................................. 5

SECTION II: Masonry Insert Installation ............................................................................................................................. 6

Floor Protection .................................................................................................................................................................... 7

Mounting Trim Panels ....................................................................................................................................................... 8-9

Masonry Insert Installation options ............................................................................................................................... 10-11

SECTION III: Pre-Fab Insert Installation ........................................................................................................................... 13

SECTION IV: Residential Freestanding Installation ......................................................................................................... 14

Out Side Air Installation ..................................................................................................................................................... 15

Floor Protection .................................................................................................................................................................. 16

Residential Installation

A. Vertical Exit Using Single Wall Pipe /Listed 2100° UL 103 HT chimney w/out

Close Clearance/Pipe Shield ........................................................................................................................................ 17

B. Vertical Wall Exit Using Single Wall Pipe and Elbow /Listed 2100° UL 103 HT Chimney

and T-BOX assembily w/out Close Clearance/Pipe Shields ....................................................................................... 19

Residential and Mobile Home Freestanding Installation (See Page 12) For Out Side Air Installation.

C. Vertical Exit Using DVL Close Clearance Pipe /Listed 2100° UL 103 HT chimney w/out

Close Clearance/Pipe Shields ...................................................................................................................................... 21

D. Vertical Wall Exit Using DVL Close Clearance Pipe ,and Elbow /Listed 2100° UL 103 HT

Chimney and T-BOX assembly w/out Close Clearance/Pipe Shields ......................................................................... 23

E. Vertical Exit Using DVL Close Clearance Pipe /Listed 2100° UL 103 HT chimney with

Close Clearance/Pipe Shields ...................................................................................................................................... 25

F. Vertical Wall Exit Using DVL Close Clearance Pipe ,and Elbow /Listed 2100° UL 103 HT

Chimney and T-BOX assembly with Close Clearance/Pipe Shields ........................................................................... 27

SECTION V: Alcove Installation ....................................................................................................................................... 31

Floor Protection .................................................................................................................................................................. 32

Alcove Installation Clearances ........................................................................................................................................... 33

Installation of Close Clearance Shields .............................................................................................................................. 35

Wood Heater Safety ............................................................................................................................................................ 37

SECTION VI: Operation and Efficiency ............................................................................................................................ 38

Guide To Burning Qualities of Wood ................................................................................................................................. 39

Optional Motor Installation .......................................................................................................................................... 40-42

SECTION VII Maintenance: Brick Layout ........................................................................................................................ 43

Secondary Air Tube Replacement / Baffle Board Replacement ........................................................................................ 44

Door Gasket Replacement ................................................................................................................................................. 45

Check Chimney / Cleaning Heater / Care of Glass Door ................................................................................................... 46

Troubleshooting ............................................................................................................................................................. 48-49

Replacement parts .......................................................................................................................................................... 49-50

LIMITED WARRANTY

Page 2

INSTALLATION AND OPERATION

READ THIS FIRST

IMPORTANT INSTRUCTIONS

WARNING

THESE UNITS GENERATE A LOT OF HEAT, SO TREAT THEM WITH CARE. HOT

WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.

CONTACT MAY CAUSE SKIN BURNS. READ ALL INSTRUCTIONS BEFORE

INSTALLING AND USING THE APPLIANCE. FAILURE TO FOLLOW

INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR

EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES.

 The New Buck Corp. non-catalytic systems have been tested to UL 1482 Standards and

certified by PFS/TECO.

 NOTE: When burning any unit or appliance that combusts fuel for heat, such as

coal, oil, wood or natural and (L.P.) liquid petroleum gas, we highly recommend

use of smoke and carbon monoxide detectors in your home.

 Early signs of carbon monoxide poisoning resemble flu, with headaches, dizziness and/or

nausea. If you have these signs, heater may not be working properly. Get fresh air at once!

 Install and operate your units according to instructions provided in this manual. Local

building codes may apply; therefore, contact your local building inspector or fire marshal

for necessary installation requirements and permits which may go beyond these

instructions. The authority having jurisdiction should be consulted before installation to

determine the need to obtain a permit. Contact your insurance company for coverage and

installation inspection.

 If appliance is installed in permanently manufactured homes:

DO NOT INSTALL IN SLEEPING ROOMS.

 NOTE: When burning any unit or appliance that combusts fuel for heat, such as

coal, oil, wood or natural and (L.P.) liquid petroleum gas. Correctly place monitors

in those areas that are expected to produce CO. Consult with your local fire safety

officials to learn more

 The Model 21 is approved for use in specified Pre-Fabricated fireplaces (ZCF’s). Use the

list on Page 11 or contact your dealer for additional units.

 Examine the masonry fireplace and chimney prior to installation of the fireplace accessory

to determine that the construction meets the minimum fireplace construction requirements

illustrated in the instructions, that it is free from cracks, loose mortar, creosote deposits

and other blockage or other signs of deterioration.

CAUTION

DO NOT USE MORE THAN ONE STOVE TO A CHIMNEY. DO NOT USE A FLUE

INTENDED FOR A GAS APPLIANCE. DO NOT CONNECT THIS UNIT TO A

CHIMNEY FLUE SERVING ANOTHER APPLIANCE. DO NOT CONNECT TO ANY

AIR DISTRIBUTION DUCT OR SYSTEM.

Page 3

1. 6" Flue Exit

2. Warm Air Outlets

3. Air Wash and Screen

4. Secondary Air Tubes

5. Top Baffle Board

6. Firebrick

7. Hearth Extension and Hearth Trim

8. Cover Door

9. Primary Air Control

10. Hinge Block

11. Hinge Pins

12. Cast Door

13. Door Glass

14. Glass Clips Small; Side, Top, Bottom

EPA COMPLIANCE STATUS

This manual describes installation and operation of the New Buck Corporation Model 21 wood heater.

This heater meets the U.S. Environmental Protection Agency’s Emission limits for wood heaters and is

in compliance with 2020 particulate emission standard. Under specific test conditions, this heater has

been shown to deliver heat at rates ranging from approximately 11,079-28,901 BTU/hr four the Model

21. Efficiency was calculated using CSA B415-1.10 stack loss method. A weighted average was used to calculate

the overall efficiency across all of the4 burn rate categories using the higher heating value (HHV).

MODEL 21 WOOD STOVE IDENTIFICATION

Buck Stove

DUMP CHANNEL.

SWEEP ASHES INTO ASH

ASH DUMP TOP LID AND

REAR OF HEATER. OPEN

DUMP TOP LID IN RIGHT

FIRE BOX. LOCATE ASH

OPEN MAIN DOOR TO

(4)

TURN BLOWER ON.

REPLACE ASH PAN IN PEDESTAL.

BE PLACED ON A NON COMBUSTIBLE FLOOR

UP TO 72 HOURS AFTER REMOVAL.

THOROUGHLY COOLED. ASHES CAN IGNITE

CONTAINER UNTIL ASH CINDERS HAVE

SHOULD BE RETAINED IN THE CLOSED

OTHERWISE LOCALLY DISPERSED, THEY

DISPOSED OF BY BURIAL IN SOIL OR

FINAL DISPOSAL. IF THE ASHES ARE

ALL COMBUSTIBLE MATERIALS, PENDING

OR ON THE GROUND, WELL AWAY FROM

CLOSED CONTAINER OF ASHES SHOULD

WITH A TIGHT FITTING LID. THE

BE PLACED IN A METAL CONTAINER

DISPOSAL OF ASHES: ASHES SHOULD

(6)

(5)

OF ASHES PROPERLY.

FROM PEDESTAL AND DISPOSE

OF REAR NOTCH. REMOVE PAN

LID AND LIFT ASH PAN OUT

WHEN FINISHED, CLOSE TOP

NOTE:

1

4

3

11

2

13

12

18

17

7

9

8

6

10

14

16

15

5

19

15. Door Gasket

16. Door Glass Gasket

17. Door Handle

18. Spring Handle

19. -Door Latch

-Door Latch Screw

-Door Handle Bushing

-Door Handle Spacer

-Door Latch Flat Washer

-Door Latch Screws (Phillips Head)

-Door Latch Screws (Allan Head)

Page 4

INTRODUCTION

Your new MODEL 21 is a non-catalytic unit designed to meet the most stringent emissions

standards without the use of a catalytic combustor. This effect is achieved through the use of

secondary air which is mixed with primary air in the unit’s firebox.

For peak performance, we suggest the use of hard seasoned natural wood, loading wood length

way from front to rear.

NOTE: Soft woods such as pine, create more creosote, clogging of chimney and produce a less

efficient burn performance.

You should not burn trash or garbage, artificial or paper logs, gift wrapping, treated or painted

wood or any type of coal.

DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE.

DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.”

The primary air, which is controlled by the user, burns the wood. Secondary air is admitted into

firebox through secondary air tubes at top of the firebox. This secondary air burns impurities in

the smoke released from initial wood burning. The temperature necessary for this combustion is

maintained through the firebrick refractory. If any more technical information is necessary,

contact your local dealer.

A factory-built prefabricated chimney may be used for your unit when installed in compliance

with the manufacturer's specification and uniform building code.

These units may also be used with optional room air blower. To order optional motor assemblies

you must specify the stove model number and give one of the following part number:

*Model 21 Motor Assembly—MA5126715

For operation and use of these electrical assemblies, see instructions provided with the motor

assembly kits.

SECTION I

CAUTION

YOUR CHIMNEY OR FLUE MUST BE CORRECTLY SIZED. A CHIMNEY OR FLUE

THAT IS TOO SMALL OR LARGE IN DIAMETER, OR TOO SHORT, CAN CAUSE

YOUR STOVE TO SPILL SMOKE WHEN DOOR IS OPENED.

Page 5

Stack wood in criss-cross

pattern under a shelter to allow

air flow to dry wood and to keep

wood from rain. Green wood

may have 50-60% moisture

content. Wood seasoned outside

uncovered may have 40%

moisture content. Wood

properly seasoned in a covered

environment will have less than

20% moisture content.

3 FT.

2 FT.

LESS THAN

10 FT.

2 FT.

10 FT.

GREATER

THAN

10 FT.

3 FT.

METAL

CHIMNEY

MASONRY

CHIMNEY

2 FT. MINIMUM HEIGHT ABOVE THE

ROOF WITHIN 10 FT. HORIZONTALLY

CHIMNEY “10 FT.” RULE (MINIMUM HEIGHTS)

NOTE: MINIMUM CHIMNEY HEIGHT 15 FT.

CHIMNEY HEIGHTS

HOW TO STACK WOOD

Figure 3

Figure 2

Page 6

MASONRY INSERT INSTALLATION

The Model 21 may be installed using an all masonry fireplace built in accordance with the

Uniform Building Code and National Fire Protection Association (NFPA). The first step in

this type of installation is to determine the acceptability of fireplace and chimney for use with a

woodstove. Both construction and condition of fireplace are important

considerations when installing a woodstove. The chimney should extend at least 3' above roof

and at least 2' above any point of the roof within 10'. (See Page 5, Figure 3).

MINIMUM CLEARANCES TO FLOOR AND COMBUSTIBLES

MINIMUM CLEARANCE MASONRY INSERT

A. Side Wall Combustible

B. Front Floor Protector

C. Side Floor Protector

D. Side Wood Trim

E. Top Wood Trim

F. Mantel or Brackets

25"

16"

8"

17"

25"

MODEL 21

1. The hearth must be of masonry construction and must extend a minimum of 16" in front of

firebox opening and a minimum of 8" to either side of the firebox opening.

(See Figure 4).

2. If there is not minimum hearth protection from the front of firebox opening and front of

masonry hearth, a floor protector must be used in front of hearth to protect combustible

materials. The floor protector must be 3/8" minimum thickness non- combustible material

or equivalent.(See Page 7).

F

B

A

E

C

D

F

B

A

E

C

D

F

B

A

E

C

D

Figure 4

CAUTION

REMEMBER TO HAVE YOUR CHIMNEY INSPECTED FOR LEAKS AND BLOCKAGE

BEFORE YOU INSTALL YOUR STOVE. DO NOT CONNECT THIS UNIT TO A

CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

SECTION II

Page 7

Floor Protection:

When installing freestanding heater, a floor protector must be use. Floor protector must be 3/8”

minimum thickness non-combustible material or equivalent.

How to use alternate materials and how to calculate equivalent thickness

An easy means of determining if a proposed alternate floor protector meets requirements listed

in the appliance manual is to follow this procedure:

1. Convert specification to R-value:

R-value is given—no conversion is needed.

K-factor is given with a required thickness (T) in inches:

C-factor is given: R=1/C

2. Determine the R-value of the proposed alternate floor protector.

Use the formula in step (1) to convert values not expressed as “R”

For multiple layers, add R-values of each layer to determine the overall R-value.

3. If the overall R-value of the system is grater than the R-value of the specified floor protec-

tor, the alternate is acceptable.

Example:

The specified floor protector should be 3/4” thick material with a K-factor of 0.84.

The proposed alternate is 4” brick with a C-factor of 1.25 over 1/8” mineral board with a

K-factor of 0.29.

Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 =

0.893

Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25

=0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431

Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed

system R is greater than required , the system is acceptable.

Definitions:

Thermal conductance = C =

Btu

=

W

(hr)(ft²)(°F) (m²)(°K)

Thermal conductance = K =

(Btu)(inch)

=

W

=

(Btu)

(hr)(ft²)(°F) (m)(°K) (hr)(ft)(°F)

Thermal conductance = R =

(ft²)(hr)(°F)

=

(m²)(°K)

Btu W

Page 8

INSTALLATION PROCEDURE (Use a Listed Direct or Positive Connect)(See Page 6).

FIGURE 5 POSITIONING

3. Slide unit out of the fireplace far enough to work behind trim panel reference lines.

4. Mount side trim panels. (See Figure 6).

a. Position trim panel on reference line.

b. Drill mounting holes in center of trim panels mounting brackets to allow for adjustment in and out if

necessary.

c. Mount trim panel using self-tapping screws provided.

5. Place top panel back on reference mark. Take top trim panel mounting bracket supplied with unit. Position

bracket so it overlaps rear lip of top trim panel. Drill mounting holes in top of stove using holes in bracket as

guide. Tighten down screws.

6. Now, follow installation procedures in the listed direct connect or positive connect kit you are using and install

heater connect kit in the fireplace.

7. Slide unit back into fireplace. Check to be sure that trim panels are properly positioned and lie flat against

front of fireplace. If one or more of the panels is out of position, slide unit out and reset by loosening

mounting screws and repositioning in slot.

8. Reinstall top trim panel by sliding rear lip of top trim panel underneath front lip of mounting bracket already

secured to top of unit.

NOTE: Mount top trim panel so that it sits in front of top of side trim panels.

9. Obtain brass trim kit provided with unit and slip over top and sides of trim panels. (Top ends of brass may

need to be trimmed to fit).

POSITIONING THE HEATER

NOTE: If the three suggested installations have been

chosen, certain steps must be followed when installing

heater into a masonry fireplace.

When positioning heater, the following conditions

MUST be met! (See Figure 5).

1. The front of damper opening must be positioned

BEHIND back edge of the lintel to ensure proper

draft. (See Figure 5).

2. Center heater in fireplace opening.

MOUNTING THE TRIM PANELS

After unit is positioned as shown in (Figure 8), mark

mounting position of trim panels as follows:

1. Place side trim panels in place, flat against the face

of the fireplace. Mark down front edge of trim panel

with a pencil to make a vertical reference line. (See

Figure 6).

2. Place top (long) trim panel in place on top of unit.

The panel should be flat against the outside face

of fireplace and standing vertically. Mark along

lower edge of trim panel with a pencil to make a

reference line for mounting.

FIGURE 6 MOUNTING TRIM PANELS

Page 9

POSSIBLE TOOLS NEEDED FOR INSTALLATION

If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not

already have them, they are readily available at most hardware stores.

Caulking gun

Large adjustable wrench (may not be needed)

Drop cloths or newspapers

Vacuum cleaner or whisk broom

Flashlight

1 tube of RTV silicone (Code 103 or 106, or high temperature rubber cement rated between 450

o

F- 600

o

F)

7/32" drill bit and drill

Socket/Ratchet Set

INSTALLATION PREPARATION

1. Relocate furniture and other materials away from front of fireplace to allow free access to fireplace.

2. Cover hearth and adjacent floor areas with a drop cloths to protect from soiling or marring surface.

3. Remove existing fireplace damper plate.

4. Thoroughly clean fireplace of ashes and soot.

5. Check chimney and smoke chamber for excessive buildup of creosote or soot. Also, check for obstructions,

such as birds nests. If chimney is excessively dirty, clean it or have someone clean it professionally BEFORE

installing or using room heater.

6. If fireplace has an ash dump or outside air provision, these must be sealed off with metal or tightly packed non

-combustible insulation to prevent cold air from entering fireplace chamber.

10. If direct connect or positive connect kit is not used, follow instructions in mounting trim panels, steps 1-4c on page 10.

11. Mount top trim panel by drilling mounting holes in center of trim panel mounting brackets, with top end side of top panel

overlapping side panel.

12. Using insulation provided, peel and stick to back of panels overlapping fireplace dimensions by 1” on each side and top. (See Page 8,

Figure 6).

13. Next using high heat silicone or furnace cement run heavy bead of caulking around where panels meet stove. (See Figure 7).

14. Slide the unit back into fireplace. Check to be sure that trim panels (and brass) are properly positioned and lie flat against front of

fireplace. If panels are out of position, slide unit out and reset by loosening mounting screws and repositioning in the slot. Using the

bar, lift stove in front. Place insulation across front and the surface of hearth or bottom of fireplace, to make complete seal.

15. To check seal of panels, use candle flame and go around entire area sealed by silicone and insulation. If flame leans toward inside

of fireplace, add additional insulation. This ensures an airtight seal.

SILICONE

SCREW

FIGURE 7

Page 10

MASONRY INSERT INSTALLATION OPTIONS

This unit (appliance) may be installed into an all masonry fireplace, built in accordance with the

Uniform Building Code and the National Fire Protection Association (NFPA 211).

NOTE: Check with local building officials for any permits required for installation of this unit

and notify your insurance company before proceeding with installation

In some cases, such as improperly drawing fireplaces, oversize flue liners are to meet codes in

certain areas it is recommended that one of the flowing procedures be followed:

A. A Chimney Connector can be installed from the appliance flue exit through the damper

and an air-tight face seal. (See option (A) Page 9).

B. A listed Direct Connect can be installed from the appliance flue exit through the damper

into the first section of the flue liner with air-tight seal. (See option (B) Page 9).

C. A Positive Connect can be installed from the appliance flue exit continuing up through the

entire chimney and exiting at the top of the chimney. (See option (C) Page 9).

NOTE: If mounting trim panels, See Page 8-9.

FINAL CHECK

1. Recheck specified clearances.

2. Remove all foreign material from firebox area.

3. Open the primary air draft.

4. Plug power cord into a 115V AC outlet if optional motor is being used. Do not run cord

under unit or in high traffic areas.

5. Place crumpled pieces of newspaper in the stove. Light it and close door. Ensure that the

stove draws properly through primary draft.

6. Check for smoke leaks around door.

7. Open door and check for smoke escaping from front of stove. Smoking usually indicates

a defective or poorly positioned chimney. Some chimneys with a marginal draft can be

preheated by lighting newspaper and holding it near open damper with a poker or fire tong.

Once the chimney heats up, a proper draft can usually be obtained.

If a thorough review of the Troubleshooting Guide in the manual does not reveal the problem,

contact your dealer for assistance.

Page 11

OPTION (B)

REMOVE

DAMPER

OR WIRE IT

OPEN

AIRTIGHT

INSULATED

CLEAN-

BLOCK-OFF PLATE

OR DAMPER

ADAPTER

SEAL TRIM PANELS

WITH INSULATION

OR HIGH

TEMPERATURE

CAULK

STAINLESS

STEEL

CHIMNEY

CONNEC-

TOR MUST

EXTEND 1’

PAST THE

BLOCK-OFF

PLATE OR

TO THE

FLUE LINER

NOTE: Follow installation instruction

with Direct Connection Kit.

(Kit sold separately)

STARTER PIPE

SEAL TRIM PANELS AND UNDER

FRONT OF STOVE UNIT WITH

INSULATION OR HIGH

TEMPERATURE CAULK

OPTION (A)

REMOVE

DAMPER

OR WIRE

IT OPEN

AIRTIGHT INSU-

LATED CLEAN-

OUT

NOTE: New Buck Corporation grants no

warranty, implied or stated, for the installation

or maintenance of your appliance, and assumes

no responsibility of any consequential damage

OPTION (C)

NOTE: Follow installation

instruction with Positive

Connection Kit.

(Kit sold separately)

TRIM PANELS

CAP PREVENTS

WATER FROM

ENTERING)

FLUE

LINER

THE LINER MUST

BE STAINLESS

STEEL CONNEC-

TOR OR FLEXIBLE

VENT. FOLLOW

THE LINER MANU-

FACTURER’S IN-

STRUCTIONS FOR

INSTALLATION

AND SUPPORT.

AIRTIGHT

INSULATED

CLEAN-OUT

REMOVE

DAMPER

OR WIRE

IT OPEN

INSTALL A NON-COMBUSTIBLE

COVER PLATE TO PREVENT

WATER FROM ENTERING THE

CHIMNEY

SAFETY NOTICE:

If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions.

Contact local building or fire officials about restrictions and installation inspection requirements in your area.

Page 12

The connector and/or chimney should be inspected at least once a month during the heating

season to determine if a creosote buildup has occurred.

CAUTION

THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH

TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE

FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF

BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND

IS NOT A CAUSE FOR ALARM. IN SOME CASES, THESE FUMES WILL

ACTIVATE A SMOKE ALARM. OPENING A WINDOW NEAR THE UNIT WILL

ALLOW THESE FUMES TO ESCAPE. DO NOT BUILD A LARGE, ROARING FIRE

UNTIL THIS CURING IS COMPLETE OR THE HEATER FINISH MAY BE

DAMAGED.

CAUTION

NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE,

CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR "FRESHEN

UP" A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM

THE STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF

VOLATILE FUMES AND CAN AND WILL EXPLODE! DON'T TAKE A CHANCE

WITH THE SAFETY OF YOUR HOME AND FAMILY.

Page 13

PRE-FAB INSERT INSTALLATION

The Model 21 has been tested with the following:

Heatilator Security

Tempco Preway

Marco FMI

Woodside Majestic

NOTE: The Model 21 may be installed in any of the pre-fabricated fireplaces listed above if

they are big enough to accept heater.

NOTE: A FULL CHIMNEY LINER IS REQUIRED IN A ZERO CLEARANCE OR PRE -

FABRICATED FIREPLACE.

NOTE: The ash lip, smoke baffle and smoke shelf may be removed if necessary to provide

room for these models. Any other alteration to unit will void ALL NEW BUCK

CORPORATION, responsibility and liability. The warning label below must be

attached to the pre- fabricated fireplace before unit is installed.

Except for the “notes” above, please follow the instructions for Masonry Insert Installation

including Minimum Clearances for stove and floor protector in Section II.

NOTE: When installing trim panels DO NOT COVER ANY EXITING LOUVERS OR AIR

OPENING IN PRE-FABRICATED FIREPLACE .

SECTION III

WARNING: This fireplace must be

restored to its original condition for safe use,

if the fireplace insert is removed.

Page 14

TOOLS FOR INSTALLATION

Drop cloth, 3/32" Metal drill bit, 5/16" magnetic socket chuck adapter, 5/16" wrench (box or socket) or adjustable

wrench, Jigsaw with masonry, metal and wood blades

WARNING: DO NOT INSTALL IN A SLEEPING ROOM

PREPARING THE STOVE FOR INSTALLATION

1. Remove the protective plastic wrapping from unit, inspect unit for any obvious physical damage.

2. Plug power cord into a 115V AC outlet to test motor and fan when optional motor is being used. Do not run cord

under unit or in high traffic areas.

3. Check primary air draft control to ensure that it slides freely.(See Figure 11).

4. Remove any items from within firebox. Spread a dropcloth on floor behind heater. Next, tilt heater so that back is

on drop cloth.

5. ( Leg Kit ): If legs are to be used, obtain four legs, attach legs to holes in bottom of unit with bolts and washers

supplied with the leg kit. (See Figure 11).

6. ( Pedestal Kit ): If pedestal kit is being used an outside air is required, see Out Side Air Installation below. Open

freestanding kit and obtain stand. Place stand against bottom of heater (angle side to heater). Center stand front to

back and also center stand left and right. Mark screw locations on bottom of stove through outer holes of stand

mounting angles. Set stand aside and drill four 7/32" holes in heater bottom. Before attaching heater to stand,

take a large flat screwdriver or pliers and remove the 2" x 2" knockout on bottom of unit.

(See Figure 12). Then mount stand to bottom of heater with screws provided. (See Figure 12).

7. Obtain four (4) 3/16" self-tapping screws and secure stand to heater.

8. Reposition heater to the upright position.

Out Side Air Installation

1. Select an installation location that gives the best airflow from the front of heater to remainder of home.

2. Place protective floor pad in position. For minim floor protection (See Page 16).

Figure 12

2" x 2"

KNOCKOUT

Figure 11

PRIMARY AIR

DRAFT CONTROL

HOLES FOR MOUNTING PEDESTAL

PEDESTAL

CAUTION

THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR MUST BE MAINTAINED. (MOVE

OPENING AND/OR REPOSITION HEATER LOCATION IFNECESSARY).

SECTION IV

RESIDENTIAL FREESTANDING INSTALLATION

Page 15

3. Place unit on pad making sure minimumum clearance specifications are met.

4. Lightly mark with a pencil the location of pedestal on protective pad.

5. Next, remove the four (4) screws holding heater to stand. Position heater out of the way of

installation area.

6. Check that pedestal stand is still aligned with marks on the protective pad, now mark

outside air opening in bottom of pedestal stand on to the pad.

7. Mark center line of outside air opening. Set stand aside for now.

8. Cut a 4 1/4" diameter hole in pad and continue through floor.

CAUTION. The structural integrity of mobile home floor must be maintained.

(Move opening and/or reposition heater location if necessary).

9. Now, reposition pedestal stand on pad being sure to line stand up with reference marks on

pad.

10. Using an electric drill and 3/8" masonry bit, drill four (4) holes in the protective pad using

holes in the bottom of the pedestal stand as a guide. Be careful to drill only through pad and

not into floor. Change the bit to a 1/4" metal bit and drill through floor.

11. Using four (4) 3/8" x 1-1/2" lag bolts provided, secure pedestal stand and pad to floor

of mobile home.

12. Obtain outside air duct from the box in pedestal kit marked FA P21B.

13. Slip duct down through the 4-1/4" hole until the face of outside air duct with screen wire,

contacts bottom of pedestal.

14. Secure outside air duct to inside bottom of pedestal using four (4) #10x1 screws provided.

(See Figure 13).

15. Set heater back onto stand and resecure using screws.

16. NOTE: If home is underpinned, you must duct through underpin as shown. (See Figure 14).

UNDER SIDE OF MOBILE HOME FLOOR

OUTSIDE AIR DUCT

FLOOR PROTECTOR PAD

PEDESTAL

OUTSIDE AIR DUCT THROUGH

UNDERPINNED.

OUTSIDE AIR DUCT THROUGH FLOOR WHEN

MOBILE HOME IS NOT UNDERPINNED.

(4) 3/8" x 1-1/2"

(4) #10x1

CAUTION

IF A THICK FLOOR PROTECTOR IS USED, YOU MAY HAVE TO

USE LONGER LAG BOLTS.

Figure 13

Figure 14

Page 16

Chimney

This model is designed for connection to any listed 2100º UL103 HT chimneys and parts.

Follow chimney manufacturer's instructions carefully.

This room heater must be converted to (1) a chimney complying with the requirements for

Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and

Building Heating Appliance, UL 103 or (2) a code approved masonry chimney with a flue

liner.

Floor Protection:

Floor protection must be 3/8” minimum thickness non-combustible material or equivalent.

How to use alternate materials and how to calculate equivalent thickness

An easy means of determining if a proposed alternate floor protector meets requirements listed

in the appliance manual is to follow this procedure:

1. Convert specification to R-value:

R-value is given—no conversion is needed.

K-factor is given with a required thickness (T) in inches:

C-factor is given: R=1/C

2. Determine the R-value of the proposed alternate floor protector.

Use the formula in step (1) to convert values not expressed as “R”

For multiple layers, add R-values of each layer to determine the overall R-value.

3. If the overall R-value of the system is grater than the R-value of the specified floor protec-

tor, the alternate is acceptable.

Example:

The specified floor protector should be 3/4” thick material with a K-factor of 0.84.

The proposed alternate is 4” brick with a C-factor of 1.25 over 1/8” mineral board with a

K-factor of 0.29.

Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 =

0.893

Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25

=0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431

Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed

system R is greater than required , the system is acceptable.

Definitions:

Install in accordance with 24 CFR, Part 3280 (HUD).

Thermal conductance = C =

Btu

=

W

(hr)(ft²)(°F) (m²)(°K)

Thermal conductance = K =

(Btu)(inch)

=

W

=

(Btu)

(hr)(ft²)(°F) (m)(°K) (hr)(ft)(°F)

Thermal conductance = R =

(ft²)(hr)(°F)

=

(m²)(°K)

Btu W

Page 17

PREPARING THE ROOM HEATER LOCATION

1. Select an installation location that will give the best airflow from the front of the heater to

the remainder of the home.

2. Place the protective floor pad in position.

3. Place unit on pad making sure minimum clearance specifications are met.

4. If connecting to an existing masonry flue, first ensure that flue conforms to the NFPA-211

Code and/or consult your local code for proper procedures.

NOTE: This model is designed for connection to: any Listed 2100° UL 103 HT. TYP chimney

also any Listed UL DVL Close Clearance Pipe or Single wall minimum 24 ga. Blued or Black

Pipe. Follow pipe manufacturer’s instructions carefully.

CHIMNEY

This room heater must be converted to (1) a chimney complying with requirements for Type

HT chimneys in the Standard for Chimneys, Factory-Built, Residential, Type and Building

Heating Appliance, UL 103, or (2) a code approved masonry chimney with flue liner.

HOW TO LOCATE CHIMNEY EXIT AND INSTALL

Residential Installation

A. Vertical Exit using (6" Single Wall minimum 24 ga. blued or black pipe and any

Listed 2100° UL 103 HT. chimney).

Without optional close clearance shield and pipe shield.

NOTE: For minimum clearances (See Page 18, Figure 15).

1. Suspend a plumb bob from ceiling above unit so that weight is hanging in the center of

flue exit. (A small weight on a string will serve as a plumb bob). Mark ceiling where

string is suspended to locate center of chimney.

2. After locating center of hole, install ceiling support box, chimney or chimney connector,

flashing, and rain cap, per chimney manufacturer’s instructions and local building codes

for installation through combustible walls or ceilings.

3. Now connect stove and ceiling support box using 6" Single Wall minimum 24 ga. blued

or black pipe (DO NOT USE GALVANIZED PIPE). Connect each section so crimped

end faces downward and secure each section to each other using at least three (3) sheet

metal screws or rivets. Single wall pipe is to be connected with (3) sheet metal screws or

rivets to connector collar on heater. (See Page 18, Figure 16).

4. NOTE: If your local code requires outside air for residential installation, refer to pages

14-15 for outside air installation.

CAUTION: Certain installation types require the use of certain chimney types.

Please follow these instructions exactly.

Page 18

A. Vertical exit using

(6" Single Wall minimum 24ga. blued or black

pipe

and any listed 2100° UL 103 HT. TYPE Chimney)

Without optional close clearance shield and pipe shield

Model 21 minimum clearance to combustibles

NOTE: All clearances are to combustibles without close clearance shields and pipe shield, using 6"

Single Wall minimum 24ga. blued or black pipe and minimum floor protector. The clearances above

may be reduced. Follow NFPA-211 codes if available or follow instructions on (Pages 21, 22 or

Pages 25, 26).

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

C

Figure 16

SINGLE WALL

CONNECTOR PIPE

CEILING SUPPORT

CEILING

INSTALLATION

FLASHING

CONTEMPORARY CAP

STORM COLLAR

DO NOT OBSTRUCT

CAULK

NEW BUCK

SIDE

WALL

BUCK STOVE

LISTED 2100° UL 103 HT

TYP. CHIMNEY

RADIATION SHIELD

LISTED 2100° UL 103 HT TYP.

Figure 15

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

A

E

B

D

F

BACK WALL

SIDE WALL

PROTECTOR PAD

G

A B C D E F G

MODEL 21 25” 13" 13" 15.5" 8" 6" 16"

Page 19

HOW TO LOCATE CHIMNEY EXIT AND INSTALL

Residential Installation

B. Vertical Wall Exit using (6" Single Wall minimum 24ga. blued or black pipe with elbow

and any Listed 2100° UL HT chimney and Listed 2100° UL HT. T-Box assembly).

Without optional close clearance shields and pipe shield.

NOTE: For minimum clearances (See Page 20, Figure 17).

1. Mark the plumb line on wall directly behind center of heater.

(See Page 20, Figure 18).

NOTE: When using 6" Single Wall minimum 24ga. blued or black pipe,

maintain 18" minimum clearances" between pipe and ceiling.

2. Place vertical portion of heater pipe and elbow in position and project a point onto

plumb line level with center of elbow.

3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe,

maintaining clearances to ceiling as noted in (Page 20,Figure 18). This will give you

center of hole for the chimney penetration.

4. After locating center of penetration, install tee-box and chimney, per chimney

manufacturer's specifications.

5. Connect chimney collar to tee-box using 6" Single Wall minimum 24ga. blued or black

pipe. (DO NOT USE GALVANIZED PIPE). Connect each section so crimped end

faces downward and secure each section to each other using three (3) sheet metal screws

or rivets. Single wall pipe is to be connected with three (3) sheet metal screws rivets to

connector collar on heater.

(See Page 20, Figure 18).

6. NOTE: If your local code requires outside air for residential installation, refer to pages

14-15 for outside air installation.

Page 20

B. Vertical wall exit using

(6" Single Wall minimum 24ga. blued or

black pipe with elbow

and any listed 2100° UL 103 HT.

TYPE Chimney and

Listed 2100° UL HT. T-Box assembly

).

Without optional close clearance shield and pipe shield.

Model 21 minimum clearance to combustibles.

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

C

NOTE: All clearances are to combustibles without close clearance shields and pipe shield, 6"

Single Wall minimum 24ga. blued or black pipe with elbow and minimum floor protector.

Clearances above may be reduced. Follow NFPA-211 codes if available or follow instructions

on (Pages 23,24 or Pages 27, 28).

Figure 17

A B C D E F G

MODEL 21 25” 13" 13" 15.5" 8" 6” 16"

SINGLE WALL

CONNECTOR

ELBOW PIPE

IN

SIDE

WALL

CEILING

Maintain 12"Minimum Clearance

WALL

PASS-THROUGH

CONNECTOR

CENTER LINE

OF ELBOW

MARK PLUMB

LINE ON WALL

LISTED 2100° UL 103 HT TYP.

CHIMNEY REEFER TO

MANUFACTURES

INSTALLATION INSTRUCTION

LISTED 2100° UL 103 HT

TYP. CHIMNEY T-BOX

ASSEMBLY REEFER TO

MANUFACTURER’S

INSTALLATION

INSTRUCTION

Figure 18

NOTE:

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

A

E

B

D

F

BACK WALL

SIDE WALL

PROTECTOR PAD

G

H

Page 21

HOW TO LOCATE CHIMNEY EXIT AND INSTALL

Residential and Mobile Home Installation

C. Vertical Exit using (6" DVL Close Clearance pipe and any Listed 2100° UL 103 HT

chimney).

Without close clearance shield and pipe shield.

NOTE: For minimum clearances (See Page 22, Figure 19).

1. Suspend a plumb bob from ceiling above unit so that weight is hanging in the center of

flue exit. (A small weight on a string will serve as a plumb bob). Mark ceiling where

string is suspended to locate the center of chimney. (See Page 23,Figure 20).

2. After locating center of hole, install ceiling support box, chimney or chimney connector,

flashing and rain cap, per chimney manufacturer’s instructions and local building codes

for installation through combustible walls or ceilings.

3. Now connect stove and ceiling support box using DVL close clearance pipe.

Connect each section per manufacturer’s instructions.

Secure each section to each other using minimum (3) sheet metal screws or rivets.

DVL close clearance is to be connected with (3) sheet metal screws or rivets to

connector collar on heater (See Page 23,Figure 20).

4. NOTE: If your local code requires outside air for residential installation, refer to pages

14-15 for outside air installation.

Page 22

C. Vertical exit using (6" DVL Close Clearance pipe and

any listed 2100° UL 103 HT. TYPE Chimney).

Without optional close clearance shield and pipe shield.

Model 21 minimum clearance to combustibles.

NOTE: All clearances are to combustibles without close clearance shields and pipe shield, using

DVL Close Clearance pipe and minimum floor protector.protector. The clearances above may be

reduced. Follow NFPA-211 codes if available or follow instructions on (Pages 25 and 26).

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

C

Figure 20

CEILING SUPPORT

CEILING

INSTALLATION

FLASHING

CONTEMPORARY CAP

STORM COLLAR

DO NOT OBSTRUCT

CAULK

NEW BUCK

SIDE

WALL

BUCK STOVE

LISTED 2100° UL 103 HT

TYP. CHIMNEY

RADIATION SHIELD

LISTED 2100° UL 103 HT TYP.

DVL CLOSE CLEAR-

ANCE PIPE OR

SHIELDED

Figure 19

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

A

E

B

D

F

BACK WALL

SIDE WALL

PROTECTOR PAD

G

A B C D E F G

MODEL 21 23” 9" 9" 10.5" 8" 6" 16"

Page 23

HOW TO LOCATE CHIMNEY EXIT AND INSTALL

Residential and Mobile Home Installation

D. Vertical Wall Exit using (6" DVL Close Clearance Pipe and Elbow and any Listed

2100° UL HT chimney and Listed 2100° UL HT T-Box assembly).

Without optional close clearance shield and pipe shield.

NOTE: For minimum clearances (See Page 24, Figure 21).

1. Mark the plumb line on wall directly behind center of heater.

(See Page 24, Figure 22).

NOTE: When using DVL Close Clearance Pipe, maintain manufacturer’s minimum

clearances between pipe and ceiling.

2. Place vertical portion of heater pipe and elbow in position and project a point onto plumb

line level with center of elbow.

3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe,

maintaining clearances to ceiling as noted in (Page 24,Figure 22). This will give you

center of hole for chimney penetration.

4. After locating center of penetration, install the tee-box and chimney, as per chimney

manufacturer's specifications.

5. Connect the DVL close clearance pipe to tee-box, per manufacturer’s instructions,

DVL close clearance pipe is to be connected with (3) sheet metal screws or rivets to

connector collar on heater (See Page 24,Figure 22).

6. NOTE: If your local code requires outside air for residential installation, refer to pages

13-14 for outside air installation.

Page 24

D.

Vertical wall exit using (6" DVL Close Clearance pipe with elbow)

and any listed 2100° UL 103 HT. TYPE Chimney

and

Listed 2100° UL HT T-Box assembly

).

Without optional close clearance shield and pipe shield.

Model 21 minimum clearance to combustibles.

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

C

NOTE: All clearances are to combustibles without close clearance shields and pipe shield,

DVL Close Clearance pipe with elbow and minimum floor protector. The clearances above may

be reduced. Follow NFPA-211 codes if available or follow instructions on (Pages 25 and 26).

Figure 21

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

A

E

B

D

F

BACK WALL

SIDE WALL

PROTECTOR PAD

G

A B C D E F G

MODEL 21 23” 9" 9" 10.5" 8" 6" 16"

H

DVL CLOSE

CLEARANCE

PIPE

IN

SIDE

WALL

CEILING

Maintain 18"Minimum Clearance

WALL

PASS-THROUGH

CONNECTOR

CENTER LINE

OF ELBOW

MARK PLUMB

LINE ON WALL

LISTED 2100° UL 103 HT TYP.

CHIMNEY REEFER TO

MANUFACTURER’S

INSTALLATION INSTRUCTION

LISTED 2100° UL 103 HT

TYP. CHIMNEY T-BOX

ASSEMBLY REEFER TO

MANUFACTURER’S

INSTALLATION

INSTRUCTION

Figure 22

NOTE:

Page 25

HOW TO LOCATE CHIMNEY EXIT AND INSTALL

Residential and Mobile Home Installation

E. Vertical Exit using (6" DVL Close Clearance pipe and any Listed 2100° UL 103 HT

chimney).

With optional close clearance shield and pipe shield. NOTE: For installation of

optional close clearance shields and pipe shield (See Page 35).

NOTE: For minimum clearances see page 26, figure 23.

If pedestal kit is being used and out side air is required (See Pages 15-16).

1. Suspend a plumb bob from ceiling above unit so that weight is hanging in the center of

flue exit. (A small weight on a string will serve as a plumb bob). Mark ceiling where

string is suspended to locate center of chimney. (See Page 26,Figure 24).

2. After locating center of hole, install ceiling support box, chimney or chimney connector,

flashing and rain cap, per chimney manufacturer’s instructions and local building codes

for installation through combustible walls or ceilings.

3. Now connect stove and ceiling support box using DVL close clearance pipe.

Connect each section per manufacturer’s instructions.

Secure each section to each other using minimum (3) sheet metal screws or rivets.

DVL close clearance is to be connected with (3) sheet metal screws or rivets to

connector collar on heater (See Page 26, Figure 24).

4. NOTE: If your local code requires outside air for residential installation, refer to pages

15-16 for outside air installation.

Page 26

NOTE: All clearances are to combustibles with optional close clearance shields and pipe shield,

using DVL Close Clearance pipe and minimum floor protector.

A B C D E F G

MODEL 21 19” 7" 7" 8.5" 8" 6" 16"

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

C

Figure 24

CEILING SUPPORT

CEILING

INSTALLATION

FLASHING

CONTEMPORARY CAP

STORM COLLAR

DO NOT OBSTRUCT

CAULK

NEW BUCK

SIDE

WALL

BUCK STOVE

LISTED 2100° UL 103 HT

TYP. CHIMNEY

RADIATION SHIELD

LISTED 2100° UL 103 HT

TYP. CHIMNEY

DVL CLOSE

CLEARANCE PIPE

NOTE:

See Page 33 for

installation of

optional close

clearance shields

and pipe shield

optional pipe shield.

optional close

clearance shield

Figure 23

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

A

E

B

D

F

BACK WALL

SIDE WALL

PROTECTOR PAD

G

E. Vertical exit using (6" DVL Close Clearance pipe and

any listed 2100° UL 103 HT. TYPE Chimney).

With optional close clearance shield and pipe shield.

Model 21 minimum clearance to combustibles.

Page 27

HOW TO LOCATE CHIMNEY EXIT AND INSTALL

Residential and Mobile Home Installation

F. Vertical Wall Exit using (6" DVL Close Clearance Pipe and Elbow and any Listed

2100° UL HT chimney and Listed 2100° UL HT T-Box assembly).

With optional close clearance shield and pipe shield NOTE: For installation of optional

close clearance shields and pipe shield (See Page 35).

NOTE: For minimum clearances (See Page 28, Figure 25).

If pedestal kit is being used and out side air is required (See Pages 15-16).

1. Mark plumb line on wall directly behind center of heater.

(See Page 28, Figure 26).

NOTE: When using DVL Close Clearance Pipe, maintain manufacturer’s minimum

clearances between pipe and ceiling.

2. Place vertical portion of heater pipe and elbow in position and project a point onto plumb

line level with center of elbow.

3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe,

maintaining clearances to ceiling as noted in (Page 28, Figure 26). This will give you

center of hole for chimney penetration.

4. After locating center of the penetration, install the tee-box and chimney, per chimney

manufacturer's specifications.

5. Connect the DVL close clearance pipe to tee-box, per manufacturer’s instructions.

DVL close clearance pipe is to be connected with (3) sheet metal screws or rivets to

connector collar on heater.(See Page 28, Figure 26).

6. NOTE: If your local code requires outside air for residential installation, refer to pages

15-16 for outside air installation.

Page 28

F.

Vertical wall exit using (6" DVL Close Clearance pipe with elbow

and any listed 2100° UL 103 HT. TYPE Chimney

and

Listed 2100° UL HT T-Box assembly

).

With optional close clearance shield and pipe shield.

Model 21 minimum clearance to combustibles.

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

C

NOTE: All clearances are to combustibles with close clearance shields and pipe shield, DVL

Close Clearance pipe with elbow and minimum floor protector.

Figure 25

A B C D E F G

MODEL 21 19” 7" 7" 8.5" 8" 6" 16"

DVL CLOSE

CLEARANCE

PIPE

IN

SIDE

WALL

CEILING

Maintain 18"Minimum Clearance

WALL

PASS-THROUGH

CONNECTOR

CENTER LINE

OF ELBOW

MARK PLUMB

LINE ON WALL

LISTED 2100° UL 103 HT TYP.

CHIMNEY REEFER TO

MANUFACTURER’S

INSTALLATION INSTRUCTION

LISTED 2100° UL 103 HT

TYP. CHIMNEY T-BOX

ASSEMBLY REEFER TO

MANUFACTURER’S

INSTALLATION

INSTRUCTION

Figure 26

NOTE:

optional close clearance shield

optional pipe shield.

NOTE:

See Page 33 for

installation of

optional close

clearance shields

and pipe shield

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

A

E

B

D

F

BACK WALL

SIDE WALL

PROTECTOR PAD

G

H

Page 29

Ceiling Exit (Using Close Clearance listed chimney)

1. Suspend a plumb bob from ceiling above unit so that weight is hanging in center of flue exit. (A small

weight on a string will serve as a plumb bob). Mark ceiling where string is suspended to locate center

of chimney hole.

2. After locating center of hole install ceiling support box, chimney flashing and rain cap. Only use 2100°

UL 103 HT chimney and parts listed in this manual, per chimney manufacturer’s instruction.

3. Add additional pipe until both of following are met:

(a) Chimney pipe is 3 feet higher than roof at point where it penetrates roof.

(b) Chimney pipe height is at least 2 feet higher than any part of roof within 10 feet of chimney.

(See Figure 27).

2 4 " mi n .

(6 1 0 mm)

O U TS ID E A IR D U C T TH R O U G H FLO O R W H E N

MO B LE H O ME IS N O T U N D E R P E N N E D

R A IN C A P

FLA S H IN G

R A D IA TIO N S H IE LD

24" min.

(610 mm)

O U TS ID E A IR D U C T TH R O U G H U N D E R P E N N E D

R A IN C A P

FLA S H IN G

R A D IA TIO N S H IE LD

36" TY P .

20 FT. MA X .

RAIN CAP

FLASHING

RADIATION

SHIELD

20 ft. MAX

24" min.(610mm)

36" TYP.

24" min.(610mm)

36" TYP.

FLASHING

RADIATION

SHIELD

3 SHEET METAL SCREWS OR RIVETS

CEILING

ROOF

ATTIC

CEILING

"TEE" BOX ASSEM.

CENTER LINE

OF ELBOW

MARK PLUMB LINE

WALL

WALL PASS-THROUGH CONNECTOR

18" MIN.

COLLAR

3 SHEET METAL SCREWS

COLLAR

3 SHEET METAL SCREWS

4. Using only double wall chimney connector listed in this manual (See Page 13), connect heater to

chimney by following chimney manufacturer's installation instructions exactly. (See Figure 28).

Figure 27

Figure 28

CAUTION

REFER TO CHIMNEY MANUFACTURER’S INSTRUCTIONS FOR ASSEMBLY AND DISASSEMBLY OF

CHIMNEY PARTS. BE SURE TO FOLLOW CHIMNEY INSTRUCTIONS FOR PROPER CLEARANCES

TO COMBUSTIBLE AND PROPER AIR SPACING REQUIRED.

Page 30

FINAL CHECK

1. Recheck specified clearances.

2. Remove all foreign material from firebox area.

3. Open primary air draft.

4. Plug power cord into a 115V AC outlet when using with optional motor. Do not run cord

under unit or in high traffic areas.

5. Place crumpled pieces of newspaper in the stove. Light it and close the door. Ensure that

stove draws properly through primary draft.

6. Check for smoke leaks around the door.

If a thorough review of the Troubleshooting Guide in the manual does not reveal problem,

contact your dealer for assistance.

CAUTION

Open the door and check for smoke escaping from the front of stove. Smoking usually

indicates a defective or poorly positioned chimney. Some chimneys with a marginal draft

can be preheated by lighting newspaper and holding it near open damper with a poker or

fire tong. Once the chimney heats up, a proper draft can usually be obtained.

CAUTION

The unit is painted with a specially formulated high temperature paint that cures during

the first two or three firings. You may notice a slight smoking effect and an odor of

burning paint when you build the first fires. This is normal and is not a cause for alarm.

In some cases, these fumes will activate a smoke alarm. Opening a window near the unit

will allow these fumes to escape. DO NOT build a large, roaring fire until this curing

is complete or heater finish may be damaged.

Page 31

ALCOVE INSTALLATION

AND CLEARANCES

Select an installation location that will give the best airflow

from the front of the heater to the remainder of the home

PREPARING THE STOVE FOR INSTALLATION

1. Inspect the unit for any obvious physical damage.

2. Plug the power cord into a 115V AC outlet to test the motor and fan when optional motor is

being used. Do not run power cord under unit or in high traffic areas.

3. Check the primary air draft control to ensure that it slides freely.(See Figure 29).

4. Remove any items from within firebox. Spread a dropcloth on door behind heater. Next, tilt

heater so that back is on the drop cloth.

5. If leg kit is to be used follow steps 1-6.

6. Then obtain four legs, attach legs to holes in bottom of unit with bolts and washers supplied

with the leg kit. (See Figure 29).

7. Open freestanding kit and obtain stand. Place stand against bottom of heater (angle side to

heater).Center stand front to rear and also center stand left and right. Mark screw locations

on bottom of the stove through outer holes of stand mounting angles. Set stand aside and

drill four 7/32" holes in heater bottom.Then mount stand to bottom of heater with screws

provided. (See Figure 30).

8. Obtain four (4) 3/16" self-tapping screws and secure the stand to the heater.

9. Reposition the heater to the upright position.

Chimney

This model is designed for connection to any listed 2100º UL103 HT chimneys and parts.

Follow chimneys manufacturer's instructions carefully.

This room heater must be converted to (1) a chimney complying with the requirements for

Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and

Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue

liner.

Figure 29

Figure 30

PRIMARY AIR

DRAFT CONTROL

HOLES FOR MOUNTING PEDESTAL

PEDESTAL

SECTION V

Page 32

Floor Protection:

Floor protection must be 3/8” minimum thickness non-combustible material or equivalent.

How to use alternate materials and how to calculate equivalent thickness

An easy means of determining if a proposed alternate floor protector meets requirements listed

in the appliance manual is to follow this procedure:

1. Convert specification to R-value:

R-value is given—no conversion is needed.

K-factor is given with a required thickness (T) in inches:

C-factor is given: R=1/C

2. Determine the R-value of the proposed alternate floor protector.

Use the formula in step (1) to convert values not expressed as “R”

For multiple layers, add R-values of each layer to determine the overall R-value.

3. If the overall R-value of the system is grater than the R-value of the specified floor protec-

tor, the alternate is acceptable.

Example:

The specified floor protector should be 3/4” thick material with a K-factor of 0.84.

The proposed alternate is 4” brick with a C-factor of 1.25 over 1/8” mineral board with a

K-factor of 0.29.

Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 =

0.893

Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25

=0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431

Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed

system R is greater than required , the system is acceptable.

Definitions:

Install in accordance with 24 CFR, Part 3280 (HUD).

Thermal conductance = C =

Btu

=

W

(hr)(ft²)(°F) (m²)(°K)

Thermal conductance = K =

(Btu)(inch)

=

W

=

(Btu)

(hr)(ft²)(°F) (m)(°K) (hr)(ft)(°F)

Thermal conductance = R =

(ft²)(hr)(°F)

=

(m²)(°K)

Btu W

Page 33

HOW TO LOCATE CHIMNEY EXIT AND INSTALL

Alcove Installation

Vertical Exit using (6" DVL Close Clearance pipe and any Listed 2100° UL 103 HT

chimney).

With optional close clearance shield and pipe shield. NOTE: For installation of

optional close clearance shields and pipe shield (See Page 35).

NOTE: For minimum clearances (See Page 34, Figure 31).

1. Suspend a plumb bob from ceiling above unit so that weight is hanging in the center of

flue exit. (A small weight on a string will serve as a plumb bob). Mark ceiling where

string is suspended to locate the center of the chimney.

2. After locating center of hole, install the ceiling support box, chimney or chimney

connector, flashing and rain cap, per chimney manufacturer’s instructions and local

building codes for installation through combustible walls or ceilings.

3. Now connect stove and ceiling support box using DVL close clearance pipe.

Connect each section per manufacturer’s instructions.

Secure each section to each other using minimum (3) sheet metal screws or rivets.

DVL close clearance is to be connected with (3) sheet metal screws or rivets to

connector collar on heater.(See Page 34,Figure 32).

4. NOTE: If your local code requires outside air for residential installation, refer to pages

15-16 for outside air installation.

Page 34

ALCOVE INSTALLATION

AND CLEARANCES

Vertical exit using (6" DVL Close Clearance pipe and

any listed 2100° UL 103 HT. TYPE Chimney).

With optional close clearance shield and pipe shield.

Model 21 minimum clearance to combustibles.

NOTE: All clearances are to combustibles with optional close clearance shields and pipe shield,

using DVL Close Clearance pipe and minimum floor protector.

A B C D E F G H

MODEL 21 19” 7" 84" 8.5" 8" 6" 16" 48"

BUCK STOVE

C

Figure 32

CEILING SUPPORT

CEILING

INSTALLATION

FLASHING

CONTEMPORARY CAP

STORM COLLAR

DO NOT OBSTRUCT

CAULK

NEW BUCK

SIDE

WALL

BUCK STOVE

LISTED 2100° UL 103 HT

TYP. CHIMNEY

RADIATION SHIELD

DVL CLOSE

CLEARANCE PIPE

optional close

clearance shield

optional pipe shield.

NOTE:

See Page 33 for

installation of

optional close

clearance shields

and pipe shield

Figure 31

BACK WALL

SIDE WALL

A

E

B

F

C

D

G

A

E

B

D

F

BACK WALL

SIDE WALL

PROTECTOR PAD

G

BACK WALL

SIDE WALL

A

C

D

B

E

H

LISTED 2100° UL 103 HT

TYP. CHIMNEY

Page 35

Installation of (Optional) Close Clearance Shields and Pipe Shield

1. Taking close clearance side shields, hold up to side of stove leaving 1/4" gap between shield

and top of stove.

2. Make reference mark in center of pre-punched hole in top & bottom of shield. Drill two (2)

3/32" holes in back of unit on each side. Insert self tapping screws in through shield into

stove.(SEE PICTURE BELOW)

3. Drill two (2) 3/16" holes in the sides of the stove where the shield meets the front side.

Insert two (2) 3/8" self-tapping screws. (SEE PICTURE BELOW)

4. Next loosen two (2) top screws holding side shield at rear top. Insert pipe shield where back

shield and top rear side shield meets. Leave a 1” gap from the top of stove to the pipe shield,

tighten screws.(SEE PICTURE BELOW)

Installation of (Optional) Close Clearance Shields

Installation of (Optional) Pipe Shield

1” TYP.

1/4” TYP.

13/16” TYP.

Pipe Shield

Close Clearance Shields

Loosen these top

shield screws

Page 36

FINAL CHECK

1. Recheck specified clearances.

2. Remove all foreign material from firebox area.

3. Open primary air draft.

4. Plug power cord into a 115V AC outlet when using with optional motor. Do not run cord

under unit or in high traffic areas.

5. Place crumpled pieces of newspaper in the stove. Light it and close the door. Ensure that

stove draws properly through the primary draft.

6. Check for smoke leaks around the door.

If a thorough review of the Troubleshooting Guide in the manual does not reveal the problem,

contact your dealer for assistance.

CAUTION

Open door and check for smoke escaping from front of stove. Smoking usually indicates a

defective or poorly positioned chimney. Some chimneys with a marginal draft can be

preheated by lighting newspaper and holding it near the open damper with a poker or fire

tong. Once the chimney heats up, a proper draft can usually be obtained.

CAUTION

The unit is painted with a specially formulated high temperature paint that cures during

the first two or three firings. You may notice a slight smoking effect and an odor of

burning paint when you build the first fires. This is normal and is not a cause for alarm.

In some cases, these fumes will activate a smoke alarm. Opening a window near the unit

will allow these fumes to escape. DO NOT build a large, roaring fire until this curing is

complete or the heater finish may be damaged.

Page 37

WOOD HEATER SAFETY

Certain safety hazards are inherent in any wood heater installation. You should be aware of

these so that a safe and proper installation can be made.

1. FAULTY CHIMNEY: An older masonry chimney should be thoroughly checked to be sure

there are no holes or weak spots which could allow sparks or hot gases to escape.

2. HEAT CONDUCTION: Placing combustible materials too close to a heater or chimney can

be a fire hazard.

By keeping these particular hazards in mind as you install and use your room heater you can

ensure a safe, reliable installation.

The chimney and chimney connector should be inspected once every two months. Any build-up

of soot should be removed to prevent risk of a chimney fire. To remove chimney or chimney

connector, remove screws or fasteners then remove pipe and clean with steel brush. Replace

chimney or chimney connector. Replace screws and/or fasteners.

CAUTION: Never remove ashes from heater with blower running.

DISPOSAL OF ASHES: Ashes should be placed in a metal container with a tight fitting lid.

The closed container of ashes should be placed on a noncombustible floor or on the ground,

well away from all combustible materials pending final disposal. If ashes are disposed of by

burial in soil or otherwise locally dispersed, they should be retained in closed container until all

cinders have thoroughly cooled.

CREOSOTE—FORMATION AND NEED FOR REMOVAL: When wood is burned

slowly, it produces tar and other organic vapors, which combine with expelled moisture to form

creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning

fire. As a result, creosote residue accumulates on flue lining. When ignited this creosote makes

an extremely hot fire.

SECTION VIII

CAUTION

NEVER USE GASOLINE, GASOLINE TYPE LANTERN FUEL, KEROSENE,

CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR "FRESHEN

UP" A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM

STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF

VOLATILE FUMES AND CAN AND WILL EXPLODE! DON'T TAKE A CHANCE

WITH SAFETY OF YOUR HOME AND FAMILY.

Page 38

SECTION VI OPERATION/EFFICIENCY

1.“To maximize the efficiency of your wood stove make sure it is sized properly for the space you plan to heat. An

oversized stove will burn and be forced to burn at a lower and dirtier burn rate. Consult with your dealer for sizing

your stove correctly.

2. Use dry, seasoned wood only. Recommended fire wood length 11” front to back. Using wet wood will greatly

reduce your efficiency.

3. Consult with your installer/dealer to correctly place the stove in your home. An incorrectly placed stove can

greatly reduce efficiency.

Maximizing the efficiency of your stove will heat your house quickly, burn cleaner and use less wood.

Use dried split wood (6-12 months) and placed from front to back position in heater. (See Page 5 Bottom

Picture).

"This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal

regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating

instruction in this manual."

NOTE: "Following all suggested operating and maintenance procedures will help minimize visual emissions.

The following steps will serve as a guide for operating your stove.

BUILDING A FIRE

1. Open door.

2. Open primary air control. Primary air intake draft control is located at center bottom side of hearth. It is operated

by moving handle IN to open (to allow air into firebox) or OUT to control or close off the firebox. (Figure 35

primary air control

).

1. Twist two pieces of non-colored newspaper into a roll and place them on floor of firebox.

NOTE: Do not use grate or elevate fire. Build wood fire directly on inner bottom of fire box.

2. This model is not designed for use of grates, andirons or other methods of supporting fuel.

3. Lay several pieces of dry kindling on top of newspaper.

4. Place three or four small pieces of firewood, 2"-3" in diameter, on top of kindling.

5. Light newspaper in front. Close and latch door. Don't leave fire unattended at this point. The draft system of

heater should start quickly. It may be necessary to preheat chimney to get draft started. To do this, open door

and add newspaper to top rear of wood. Light or let this paper ignite and allow to burn while holding the door

slightly cracked. Once draft has started, close and lock door. You are over- heating the unit if the chimney and or

connector glows red.

6. NOTE: After embers and a coal bed have been established, load heater with seasoned natural hard wood,

placing it front to rear.

NOTE: THE FUELING DOOR MUST REMAIN CLOSED DURING OPERATION.

Your stove is equipped with an automatic thermostat. When stove gets hot enough, thermostat will activate

room air blower. Set fan speed on low, when burning on low, med-low or med-high. Set fan speed on high when

burning on high.

NOTE: When refueling or removing ashes turn “OFF” room air blower. Be sure to turn room air blower back

on when finished.

NOTE: Do not run power cord underneath heater or in walk way or heavy traffic areas.

AIR CONTROL SETTINGS

PRIMARY AIR CONTROL

Figure 35

CLOSE

OPEN

COVER DOOR

Page 39

GUIDE TO THE DIFFERENT BURNING QUALITIES OF WOOD

Type of Ease of Coaling Amount of

Wood Starting Qualities Sparks

Apple Poor Excellent Few

Ash Fair Good Few

Beech Poor Good Few

Birch Good Excellent Moderate

Cherry Poor Excellent Few

Cedar Excellent Poor Many

Elm Fair Good Very Few

Hemlock Good Low Many

Hickory Fair Excellent Moderate

Locust Poor Excellent Very Few

Maple Poor Excellent Few

Oak Poor Excellent Few

Pine Excellent Poor Moderate

The Mane Audubon Society recently charted the heat produced by a wood fire. They noted that heat produced by a

wood fire varies greatly with kind of wood burned. Beech is considered best wood for a fire. A cord of well-

seasoned Beech will produce as much heat as 169 gallons of fuel oil; Sugar Maple and Red Oak produce as much

heat as 166 gallons of fuel oil; followed by White Ash 154; American Elm 130; White Birch 124; and White Pine

94.

Page 40

OPTIONAL MOTOR ASSEMBLY KIT

INSTALLATION INSTRUCTIONS

STEP 1: REMOVE ACCESS DOOR PANEL LOCATED AT BOTTOM OF UNIT. YOUR

MOTOR ASSEMBLY COMES WITH A BRACKET ALREADY ATTACHED TO

THE MOTOR. ALIGN THE HOLES IN MOTOR BRACKET WITH HOLES IN

MOTOR MOUNT. SECURE BRACKET WITH TWO ½” HEX HEAD SCREWS

PROVIDED.

STEP 2: REMOVE THE PROTECTIVE BACKING OFF THE RHEOSTAT INDICATING

LABEL AND PLACE THE HOLE IN CENTER OF LABEL TO LINE UP WITH

HOLE IN THE RIGHT SIDE HEARTH SUPPORT AS YOU FACE THE UNIT.

PLACE LABEL SO “OFF” POSITION IS AT THE 8 O’CLOCK POSITION AND

“LOW” IS AT 4 O’CLOCK POSITION. MOUNT RHEOSTAT BY PLACING IT

BEHIND HEARTH SUPPORT WITH WIRES ON BOTTOM SIDE. PLACE

PLASTIC STUD SUPPORT WITH WIRES ON BOTTOM SIDE. PLACE

PLASTIC STUD THROUGH HOLE IN BRACKET AND SECURE WITH

RHEOSTAT MOUNTING NUT. PLACE INDICATOR KNOB ON PLASTIC

STUD.

STEP 3: REMOVE STRAIN RELIEF COVER FROM HEARTH SUPPORT AND

DISCARD. MOUNT POWER CORD STRAIN RELIEF HOLDER IN COVER

MOUNTING HOLES. PLACE THERMOSTAT BEHIND “C” CLIP LOCATED

UNDER HEARTH TO THE RIGHT OF MOTOR. USE CABLE TIE TO SECURE

LOOSE WIRES.

STEP 4: REINSTALL ACCESS DOOR PANEL.

STEP 5: PLUG POWER CORD INTO SUPPLY OUTLET. PLACE RHEOSTAT

INDICATING KNOB IN POSITION DESIRED. WHEN HEATER REACHES

TEMPERATURE, FAN WILL OPERATE AT DESIRED SPEED.

IT WILL BE NECESSARY TO OCCASIONALLY CLEAN FAN BLADES FOR MAXIMUM

PERFORMANCE. DUST AND DIRT BUILDUP ON FAN BLADES WILL SHORTEN

MOTOR LIFE AND RESTRICT AIR FLOW WHICH COULD DAMAGE MOTOR.

NOTE: ROUTE POWER CORD TO PREVENT DAMAGE TO CORD INSULATION

FROM HEAT AND SHARP OBJESTS. KEEP CORD OUT OF THE WAY OF TRAFFIC TO

PREVENT DAMAGE CAUSED BY TRIPPING, ECT.

Page 41

STEP 3

MOTOR -THERMOSTAT-RHEOSTAT REPLACEMENT

To replace Motor, Thermostat, Rheostat follow steps below.

(OPT.)BLOWER KIT #MA5126715

STEP 1

ACCESS DOOR

PANEL

STAIN RELIEF

PLATE COVER

INDICATOR LABEL

STEP 2

VIEWED FROM SIDE

WIRE DIAGRAM

F

M

F

MOTOR

BRACKET

THERMOSTAT

RHEOSTAT

RIGHT SIDE

HEARTH SUPPORT

AND

INDICATOR LABEL

VIEWED FROM ABOVE

MOTOR

WITH BRACKET

RHEOSTAT KNOB

RHEOSTAT

SELF PIERCING SCREWS

(2) X#10X1/2”

0

POWER CORD

STAIN RELIEF

HOLDER AND

PLATE

REMOVE

REPLACE

RIGHT SIDE

HEARTH

SELF PIERCING SCREWS

(2) X#10X1/2”

Page 42

OPTIONAL MOTOR KIT

ASSEMBLY PARTS

1 - MOTOR (NON-CAT)

1 - MOTOR BRACKET

6 - #10 - 16 X 1/2” HEX HEAD

1 - #6 - 32 X 1/2” SLOT HEAD SCREW

5 - 1/8” X 1” BLACK FLAT GASKET WITH ADHESIVE

1 - JUMPER WIRE 4” MALE & FEMALE TERMINAL

1 - 110 THERMOSTAT

1 - RHEOSTAT

1 - RHEOSTAT NUT

1 - RHEOSTAT INDICATOR KNOB

1 - RHEOSTAT LABEL

1 - POWER CORD

1 - STRAIN RELIEF

1 - 6” WIRE TIE

1 - STRAIN RELIEF HOLDER (METAL)

1 - WIRE TIE FOR POWER CORD

1 - INSTRUCTIONS

Page 43

MAINTENANCE

BRICK LAYOUT

SECTION VII

NOTE: “This wood heater needs periodic inspection and repair

for proper operation. It is against federal regulations to operate

this wood heater in a manner inconsistent with operating

instructions in this manual.”

Page 44

MAINTENANCE

SECONDARY AIR TUBES REPLACEMENT

(Replacing secondary air tubes)

COLD STOVE

1. Unplug heater from 115V AC outlet.

2. Put drop cloth down.

3. Empty ashes.

4. Remove air tubes. The (3) secondary air tubes are located in top of burn chamber. (NOTE, front/rear air tubes have 24 holes per tube,

middle air tube has 12 holes per tube) On right side of tubes you will find a cotter pin. To remove air tube remove cotter pin and slide

tube to left, it will drop down, slide tube to right it should come out. (See Figure Below).

5. Replace air tube. On one end of tube you will find a hole drilled on both sides through the tube. This end goes to right side. Place tube

in left tube holder and slide other end of tube into right side tube holder. Line up through hole in air tube with tube holder bracket and

replace cotter pin and bend slightly so it wont fall out.

BAFFLE BOARDS REPLACEMENT

(Replacing baffle board)

COLD STOVE

1. Unplug heater from 115V AC outlet.

2. Put drop cloth down and empty ashes.

3. Repeat steps 1-5 from above removing 1st tube only.

4. The baffle boards run long ways front to rear. Lift and slide baffle board toward the front. (See Figure Above).

5. Replace baffle board making sure the board is seated on top of air tubes and behind front baffle board holder. After replacing both

baffle boards replace front air tube following step 5 from secondary air tube replacement.

Figure 32

SECONDARY AIR TUBES FRONT/REAR

PS210026 - 24 HOLES PER TUBE

COTTER PIN

TUBE HOLDER BRACKET

TUBE HOLDER

SECONDARY AIR TUBE MIDDLE

PS210030 - 12 HOLES PER TUBE

BAFFLE BOARD BOTTOM POBPFB01

19 X 9 1/2

INSULATION BOARD TOP POBPFB21

11 X 13 1/8

Page 45

DOOR GASKET REPLACEMENT (COLD HEATER)

To replace deteriorated gaskets, following steps must be taken to ensure proper installation of gaskets.

1. Obtain proper gaskets and silicone glue from your local dealer.

2. Using pliers, remove any worn and deteriorated gaskets.

3. Using a scraper, wire brush and sandpaper or steel wool, clean glue and gasket residue from door frame.

4. Measure and cut gaskets to length. Care should be taken not to stretch gaskets. What you want is a full and

loose gasket weave after attachment to framing.

5. Obtain silicone glue and run a 3/16” bead inside door frame.

6. Obtain gasket (s) and place in gasket channel areas starting at lower right corner, see below. Use a

technique which assures that gasket is applied in a loose like manner. DO NOT STRETCH GASKETS.

7. After gasket (s) are applied to glue, use your finger and go over all gasket gently pressing gasket to the

channel. Use same pressure against gasket so that final result is an evenly applied gasket.

8. Leave door open and allow at least two (2) hours for glue to dry.

9. Once gaskets are checked, heater is ready for use.

10. This should be done annually. Allowing gaskets to deteriorate can cause over-firing and shorten burn time.

SILICONE

START HERE

ROPE GASKET

Page 46

CHECK CHIMNEY

A. Chimney should be inspected twice a year.

B. The chimney should be cleaned as necessary to remove creosote, soot, leaves, birds’ nests, etc.

NOTE:

A chimney cap should be installed to prevent moisture from entering chimney, to prevent sparks and

burning materials from escaping chimney and to keep birds and foreign materials from entering.

NOTE: Some areas may require an approved spark arrestor.

Before sweeping the chimney a few steps must be done. Put drop cloth down.

1. Open feed door and remove the Front Secondary Air Tube by removing cotter pin up in right side facing

stove. Remove Air Tube and cotter pin, set aside.

2. Remove the two Baffle Board’s and set aside.

3. Close feed door for cleaning chimney so debris don't fall out feed door while cleaning chimney.

4. Creosote and debris will fall into the bottom of the stove unit from the cleaning.

5. Clean out all the creosote and debris from inside stove unit, if any is left from clean sweeping

chimney.

6.

Replace Baffle

Board’s

and Front Secondary Air Tube reverse steps 1-3

CLEANING THE HEATER

A. The heater should not be cleaned with any type of detergent as most all detergents have an oil base and

cannot be painted over.

B. The heater should be lightly sanded with fine sandpaper or steel wool, then repainted or touched up with

high temperature paint.

C. If the heater is located in a moist or damp location, check thoroughly for signs of condensation during

times when heater is not in use.

D. When heating season is over, heater should be cleaned out completely with a wire brush or cloth to help

eliminate ash and burned wood smell.

CARE OF GLASS DOOR

The glass door on your heater permits you to enjoy the beauty of the fire while retaining efficiency of your

heater. Although brand of glass used in heater door has well established and recognized heat resistant and

strength characteristics, it can be broken through improper care. To achieve maximum utility and safety of your

glass door, we advise that you observe following use and safety tips:

1. Inspect glass regularly for cracks or breaks. If you detect a crack or break extinguish fire immediately

and return door to your dealer for glass replacement before further use.

2. Do not slam heater door or otherwise impact glass. When closing door, make sure that no logs or other

objects protrude or impact against glass.

3. Do not clean glass with materials which may scratch it (such as steel wool) or otherwise damage glass.

Scratches on the glass can develop into cracks or breaks.

The glass can be cleaned with a commercial oven cleaner, providing it does not contain abrasives. A build-up

on glass that has been there for a considerable length of time can be burned off with a propane torch or straight

razor blade. Use protective gloves when using razor.

*

!

FRONT SECONDARY AIR TUBE PS210026

INSULATION BOARD BOTTOM POBPFB01

.

MIDDLE SECONDARY AIR TUBE PS210030

INSULATION BOARD TOP POBPFB21

REAR SECONDARY AIR TUBE PS210026

Page 47

TROUBLESHOOTING

SECTION IX

PROBLEM POSSIBLE CAUSE SOLUTION

Sluggish Heater Obstruction in chimney Check for and remove

obstruction

Improperly sealed trim kit or

direct connect kit

(a) Check trim kit gasketing

seal to fireplace and

gasket as necessary to

seal unit. Gasket under

front bottom of stove if

needed.

(b) Check seal if using direct

connect and correct

Manual damper in chimney is

closed

Open manual damper and

wire shut with stainless steel

wire or remove damper

Wet or unseasoned wood

being burned

Burn dried natural seasoned

hard wood

Poor chimney draft Improper chimney height or

wrong size flue is being used.

Cooler temperatures caused

by external chimney

Page 48

PROBLEM POSSIBLE CAUSE SOLUTION

High fuel consumption Improper regulation of draft

or inlet air

(a) Close inlet air control as

much as possible to

maintain desired heat

output

(b) Check gaskets, reinstall

fiberglass gasketing

round doors and glass as

necessary

Improper door fitting Check door gasket, check

adjustment of door latch

Backpuffing Gusts of Wind (a) Smoke shelf in chimney

is filled with creosote &

ash

(b) Chimney may need wind

diverter. Raise chimney

for better draft

Smoke rollout when heater

door is opened

Wind gusts blowing down the

chimney

(a) Smoke shelf in chimney

is filled with creosote &

ash

(b) Chimney may need wind

diverter. Raise chimney

for better draft

Opening heater door too fast Crack door for 15 seconds

before fully opening door

Page 49

REPLACEMENT PARTS

PAGE 1

NOTE: For replacement parts use only manufacturer’s specified parts.

Description Quantity Part No.

1. Door Gold 1 PC212400-G

2. Door Black 1 PC212400-B

3. Door Pewter 1 PC212400-P

4. Door Handle 1 PO210092

5. Retrofit Door Bushing 1 PO210102

6. Thin Spacer 1 PO910104

7. Retrofit Door Handle Spacer 1 PO21SPACER

8. Retrofit Handle Latch 1 PO910106

9. Door Latch Washer 1 PH316916FW

10. Door Latch Screw 1 PH102212FUH

11. Door Roping 3/4" 1 RPFR2LD.750G

12. Glass Gasket 1 RPTKW197X.875GA

13. Door Glass 1 PG2124GL

14. Firebrick 1 PR900050

15. Glass Clips Small 1 PO210767

16. Glass Clip Screws

Hex/Washer Slot Machine Screw 10-32 X 1/2” 10 PH103211HWHMC

17. Cotter Pin 3 PH182CPSS

18. Spring Handle 1 PO100150

19. Hearth Trim Black 1 PO810705-BLK

Page 50

REPLACEMENT PARTS

PAGE 2

NOTE: For replacement parts use only manufacturer’s specified parts.

Description Quantity Part No.

20. Primary Air Plate 1 MF201034

21. Screws for Primary Air Plate to Air Control Rod

Hex/Washer Slot Machine Screw 10-32 X 1/4” 2 PH103214HWHSM

22. Air Control Rod 1 MF201035

23. Front Air Control Bracket 1 MF740017

24. Screws for Front Air Control Bracket to Stove

Hex/Washer Self Drilling Screw 1/4-14 X 1” 2 PH14141TEKP

25. Top Baffle Board 1/2” X 9 1/2” X 19” 1 POBPFB01

26. Top Baffle Board 1/2” X 11” X 13 1/8” 1 POBPFB21

27. Font/Rear Air Secondary Tube 2 PS210026

28. Middle Air Secondary Tube 1 PS2100230

29. Rheostat-Opt. -Optional 1 PEBC204

30. Rheostat Knob -Optional 1 PEBC204A

31. Indicator Label -Optional 1 PEKB9724

32. Thermostat 110 disc -Optional 1 PE400132

33. Power Cord -Optional 1 PE400240

34. Strain Relief -Optional 1 PE400320

35. Blower Kit -Optional 1 MA5126715

36. Motor Only -Optional 1 PESBRO84

37. Close Clearance Shields-Optional 1 MA21SHIELD

Page 51

NEW BUCK CORPORATION (NBC)

"LIMITED WARRANTY" FOR THE BUCK STOVE

PLEASE READ THIS WARRANTY CAREFULLY

PRODUCTS COVERED

This warranty covers the new Buck Stove heating unit, so long as it is owned by the original

purchaser, including optional and standard accessories purchased at the same time, subject to

terms, limitations and conditions herein set out.

PRODUCTS NOT COVERED

This warranty does not cover the following:

Glass, Refractory Material, Firebrick or Gaskets.

This Warranty will not cover any damage and/or failure caused by abuse or improper installation

of the products covered.

WARRANTY TIME PERIODS

(A) Period I

(B) Period II

.

PROCEDURE

Should you feel that your BUCK STOVE is defective, you should contact any Buck Stove

dealer for the name of your nearest authorized Buck Stove service representative, who will

instruct you on the proper procedure, depending on which Warranty Time Period (Period I or

Period II) applies.

For one year from the date of purchase, NBC will replace or repair, at its option, any

part defective in materials or workmanship. The costs of parts only are included. The

customer pays any labor or transportation charges required.

Thereafter, for period after first year from date of purchase and extending for five years as

long as Buck Stove is owned by the original purchaser, NBC will repair or replace, at

its option, any part defective in materials or workmanship, with the exception of,

electrical motors, wiring, switches, components, optional and standard accessories; and all

parts not permanently attached to heating unit. Parts not permanently attached to heating

unit are defined as those items designed to be removed from stove, including those

removable with common hand tools. The costs of parts only are included. The customer

pays any labor or transportation charges required.

Page 52

If for any reason you are dissatisfied with suggested procedures, you may contact us in

writing at:

New Buck Corporation

Customer Service Department

P. O. Box 69

Spruce Pine, NC 28777

Email: [email protected]

CONDITIONS AND EXCLUSIONS

(A) Replacement of parts may be in the form of new or fully reconditioned parts, at NBC's

option.

(B) There is no other express warranty. All implied warranties of merchantability and fitness for

use are limited to the duration of the Express Warranty.

(C) New Buck Corporation is not liable for indirect, incidental or consequential damages in

connection with use of product including any cost or expense of providing substitute

equipment or service during periods of malfunction or non-use.

Some states do not allow the exclusion of incidental or consequential damages, so

above exclusion may not apply to you.

(D) All warranty repairs under this warranty must be performed by an authorized Buck Stove

service representative. Repairs or attempted repairs by anyone other than an authorized

service representative are not covered under this warranty. In addition, these unauthorized

repairs may result in additional malfunctions, the correction of which is not covered by

warranty.

OTHER RIGHTS

This warranty gives you specific legal rights, and you may also have other rights, which vary

from state to state.

OWNER REGISTRATION CARD

The attached Owner Registration Card must be completed in its entirety and mailed within 30

days from the date of purchase or from the date of installation, if installed by a factory certified

installer, to New Buck Corporation in order for warranty coverage to begin.

PLEASE NOTE: The Owner Registration Card must contain the Authorized Buck Stove

Dealer Code Number and the Certified Installer's number (if applicable) for warranty coverage

to begin.

To be completed by selling distributor/ dealer/ customer:

Name________________________________________________________________________

(Last) (First)

Address ______________________________________________________________________

City ________________________________________ State ________ Zip ________________

CUSTOMER EMAIL::_________________________________________________________

MODEL 21 - Serial Number _____________________________________________________

Date of Installation: Day _______________ Month ________________ Year _____________

Installer’s Name _______________________________________________________________

Installer’s Certification Number __________________________________________________

Dealer’s Name ________________________________________________________________

City ________________________________________ State ________ Zip ________________