4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
®
New
LABEL
®
Weatherproof
Quarter-turn Actuators
AQL RANGE
4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
1
4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
2
AQL range
The essentials
for quarter-turn electric actuation
AQ7L
Compact & optimized design
> Super compact design
> Product architecture & torque range
adapted to customers’ requirements: 3
models from 15 to 70 Nm
> Multi-voltage (AC/DC) & multi-
frequency products : suitable
whatever your location on the globe
> 24VDC or 12VDC, both 2 or 3
wires available as an option
> Short delivery time, even for
voluminous project, thanks to large
production capacity
Easy to use
> Easy commissioning for quick
installation on site: pre-wired version,
wiring diagram inside the cover, Quick
connector (IP68) option
> User-friendly set up of travel
limitation system with a standard
screwdriver. Cameblock directly
accessible at the front
> Positionner option (4-20mA)
> Manual operation via manual
hexagonal output: essential for
emergency intervention
> BC APP: Bernard Controls new mobile
application to get access to full
documentation and Assistance
Product benefits
Reliable design
> BERNARD CONTROLS design
methodology built-up on the
nuclear market highly demanding
requirements
> 80+ years of continuous experience
and BC inventor of the compact
quarter-turn electric actuator
> Extended lifetime: more than
200000 cycles attained during
endurance tests in laboratory
> Heavy duty design: full aluminum
enclosure protected by durable
powder coating, C4, IP68, large
temperature scale
> Self-locking at all speeds without
any additional component
> S4 Motor Service Duty. Up to 120
starts per hour at peak of operation
> Electronic torque limiter for
reinforced valve security
> 100% of delivered products are
tested with automatic process before
delivery
> Semi automated assembly line:
enables complete electronics
traceability
COMPACTNESS AND RELIABILITY FOR EXPLOSIVE
ATMOSPHERE
Mechanical position
indicator as standard
Check the position of your valve at a glance
New camblock system
Easy set up of the travel limitation system
with a standard screwdriver.
Cable entries
New mobile application BC
App
> Get access to
documentation and
Bernard Controls
Assistance
Manual operation
Emergency intervention via
manual hexagonal output 10mm
Product overview
Heavy duty design
Full aluminium enclosure protected by
durable powder coating
AQ1L - AQ3L
Easy commissioning
Wiring diagram directly available inside the cover
Flange according
to ISO 5211
models delivered with
standard adaptators
rs
4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
3
AQL RANGE
Product specications - AQL ..........................................................................
Product selection .............
.....................................................................
3
5
Contents
Weatherproof Quarter-turn Actuators
> Range overview
AQL
AQ1L-AQ3L-AQ7L
1Ph 85-260V 50/60Hz
- 24VDC 3 wires
12V DC - 2 or 3 wires (on request)
24V DC - 2 or 3 wires (on request)
On-Off Class A as standard
> OPTIONS
Position transmitter (4-20mA out)
Positioner (4-20mA in/out)
> Class B
Quick connector
4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
4
AQL
PRODUCT SPECIFICATIONS
GENERAL
Description
AQL actuators include a multi-voltage board to supply a 24VDC motor,
compact gear case, emergency manual override and standard star-shaped
output
Torque range
15N.m to 70N.m
Duty Classification
Adapted to process requirements:
• On-Off: Class A actuators complying with
EN15714-2
• Inching/Positioning: Class B actuators
complying with EN15714-2
ENCLOSURE -
PROTECTION
Casing
• Aluminium die casting
• Cover fastened by captive and stainless
steel screws
External Protection
• Type : Epoxy powder coating as standard
• Protection: C4 according to ISO 12944
• For colors and finishes, please consult us
Weatherproofness
IP68
NEMA 4X as standard
Relative humidity: 0 to 95%.
Ambient
temperature range
-20…+60°C / -4 ... +140°F
Other temperatures, please consult us
MOTOR
Motor technology
DC motors
Motor duty rating
On/Off operation (complying with
EN15714-2 Class A) and Inching/Positioning (complying with EN15714-2
Class B):
S4-30% motor duty rating. Up to 120 starts per hour at peak of operation.
(Voltage ±10%, frequency ±2%)
MECHANICAL
SPECIFICATIONS
Gear design
Actuator is mechanically self-locking
Manual emergency operation
Manual emergency operation via manual hexagonal output 10mm
Output flange
Actuator flanges comply with ISO 5211
Lubrication
The actuators are lubricated for the product lifetime and do not require
any special service.
ELECTRICAL
SPECIFICATIONS
Power supply
• The actuators can operate on a range
of single phase power supply
from 85VAC to 260VAC.
Terminal
compartment
• Screw-type terminals for controls and
power supply. Internal earth grounding
post.
• Quick connector (on option)
Conduit entries
2 x M20 as standard
POSITION
SENSORS
Travel limit systems
• Limit switches actuated by adjustable
camblock
• 2 SPDT switches as standard (Open and
Close) + 2 auxiliary switches (for
signaling); 250VAC-5A/ 48VDC-2.5A
(resistive load)
Inching/Positioning
control
POSITION TRANSMITTER OPTION:
2 wires for 4-20mA
1/2
AQL
PRODUCT SPECIFICATIONS
SETTINGS
Application for
mobile device
BERNARD CONTROLS new mobile application is available as standard.
BERNARD CONTROLS mobile interface allows the user to:
• Access to the documentation relative
to the selected actuator (enter the Serial
number) or scan the QR code on the
nameplate of the actuator
• Access to BERNARD CONTROLS contact
information according to the area
concerned
CONFORMITY TO
EC DIRECTIVES
Compliance with EC
Directives
AQL actuators comply with:
• directive 2004/108/EC Electromagnetic
compatibility
• directive 2006/95/EC Low voltage
• the following harmonised standards: EN
61000- 6-4: Generic emissions standard
for industrial environments; EN 61000-6-2:
Generic immunity standard for industrial
environments; EN 60034-1: Rotating
electrical machines; EN 60529: Degrees
of protection provided by enclosures (IP
ratings code)
5
4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
2/2
Product selection
Connection Type
M=Metric
I=Imperial NPT
C= Quick Connector
Output Flange
0=Standard Flange
LOGIC Options
0=N/A
Duty & Modulating Classification
A=Class A;
B=Class B
Control Type
P=SWITCH Prewired
Operating time (sec)
Voltage
FH=1Ph 85-260V 50/60Hz - 24VDC ABC (3 wires); DE=Direct Current 24VDC ABC (3
wires); DF=Direct Current 12VDC ABC (3 wires); DD=Direct current 24VDC PN (2
wires); DG=Direct current 12VDC PN (2 wires)
Actuator Type
Analog Signals Options
0=Without; 1=Position Transmitter; 2=Positioner;
AQ001L DE 013 P A 0 0 0 E 0 M
Fieldbus Options
0=N/A
Certification
E=EC Standard
L=EC Low Temperature
C=CSA (Low Temperature)
R=EAC (Low Temperature)
NEW RANGES OF ACTUATORS
AQ, AQL, AQXL, AT & BT
NEW MOBILE APPLICATION BC APP
The only application that allows not only to set up your actuator in a few clicks, but
also to improve the reliability of your process thanks to key features and data for
preventive maintenance. Compatible with our new controls: LOGIC (v2) & INTELLI+® (v3)
Solutions Overview
SCANN THE QR CODE
& WATCH
BCAPP VIDEO HERE
FLEXIBLE
&
MODULAR
At any time and anywhere on the globe, BERNARD
CONTROLS teams are available for dedicated
support. From the design stage to installation,
commissioning, maintenance and training,
our experts help you to define and implement
the most appropriate solution to your specific
needs thanks to our local R&D centers, test
labs, calculation tools and training center.
CUSTOMIZED DESIGN & PROJECTS:
FLEXIBLE
&
MODULAR
Open up!
WEATHERPROOF RANGES
EXPLOSIONPROOF RANGES
ELECTRIC ACTUATORS SPECIALIST
COMPACT
&
SMART
50 to 10,000 Nm (up to 1000 Nm direct mount)
Up to 1,000,000 Nm on request
Type of Controls: > Electromechanical SWITCH
> Smart LOGIC (v2)
BC Duty & Modulating Classification
A B III
On-Off Inching
Positioning
Modulating
Environment:
> IP 68 / C4 (High paint protection option C5)
> T: -20°C ...+60°C (Low T° option -40°C)
Quarter-turn AQ RANGE
NEW
SQX: 80 to 800 Nm (direct) & up to 1,000,000 Nm on request
STX: 25 to 2,200 Nm (direct) & up to 20,000 Nm on request
Compliance with international explosionproof standards:
ATEX, INMETRO, IEC-Ex, EAC-Ex, NEMA 7 & 9...
Type of Controls: > Electromechanical SWITCH
> Hardwired
> Smart INTELLI+® (v2)
> SIL2
BC Duty & Modulating Classification
A
+
B
+
III
On-Off Inching
Positioning
Modulating
Environment: IP 68 / C3 up to C5-M / T: -20°C ...+70°C (low T° option: -60°C)
Special configurations: Corrosion protection, Fire proofing, Extreme temperatures
Quarter-turn & Multi-turn SQX & STX RANGES
Quarter-turn & Linear Failsafe FSeX RANGE
The complete combination of modern electrics and power of hydraulics
BC Duty & Modulating Classification
A B III
On-Off Inching
Positioning
Modulating
Environment: IP 67 / C4 / T: -20°C ...+60°C
COMPACT
&
SMART
30 to 500 Nm (direct mount) | Up to 32,000 Nm on request
10 to 127 rpm (direct mount)
Type of Controls: > Electromechanical SWITCH
> Smart LOGIC (v2)
Wiring: > Screw Type Terminal
BC Duty & Modulating Classification
A B III
On-Off Inching
Positioning
Modulating
Environment: > IP 68 / C4 ( High paint protection option C5)
> T: -20°C ...+60°C (Low T° option -40°C)
Linear applications
Multi-turn AT RANGE
NEW
15 to 70 Nm (direct mount)
Type of Controls: > Electromechanical SWITCH
BC Duty & Modulating Classification
A B
On-Off Inching
Positioning
Environment:
> IP 68 / C4 (High paint protection option C5)
> T: -20°C ...+60°C
Quarter-turn AQL RANGE
NEW
ULTRA
COMPACT
WEATHERPROOF RANGES
40 Nm and 70 Nm
Compliance with international explosionproof standards: ATEX, IEC-Ex,
NEMA 7...
Type of Controls: > Electromechanical SWITCH
BC Duty & Modulating Classification
Environment: IP 68 / C4 ( C5 on request) / T: -20°C ...+60°C
Linear applications
Quarter-turn AQXL RANGE
NEW
A B
On-Off Inching
Positioning
EXPLOSIONPROOF RANGES
ULTRA
COMPACT
NUCLEAR RANGES
LOGIC (v2)
The main functions you
expect from modern
integrated controls
INTELLI+® (v3)
Advanced control
solution for your
critical applications!
NEW GENERATION OF SMART CONTROLS
NEW
NEW
FAILSAFE RANGES
Quarter-turn Failsafe Actuators FQ RANGE
Fast and shock-free reliable spring-return technology during emergency operation
BC Duty & Modulating Classification
A B III
On-Off Inching
Positioning
Modulating
Environment: IP 67 / C3 / T: -20°C ...+70°C (low T° option -40°C)
Failsafe Actuators FQX RANGE
Explosionproof versions ATEX-NEMA
The dedicated solutions
COMPACT
&
COMPLETE
Multi-turn BT RANGE
30 to 500 Nm (direct mount) | Up to 32,000 Nm on request
10 to 127 rpm (direct mount) & high speed: up to 180 rpm (direct)
Type of Controls: > Smart INTELLI+®(v3)
Wiring: Double-sealing as standard
> New terminal plate with pins for easy wiring
> Quick Connector
Advanced BC Duty & Modulating Classification
A+ B+ III
+
On-Off Inching
Positioning
Modulating
Environment: > IP 68 / C4 ( High paint protection option C5)
> T: -20°C ...+60°C Low (Low T° option -40°C)
Linear applications
NEW
Nuclear classified Actuators
SQN & ST & SN &SD Nuclear qualified electric actuators
+ Full range of other Qualified Solutions: Quarter-turn,
Multi-turn and Linear for inside & outside containment
applications; Failsafe actuators
Multi-turn ST RANGE
60 to 2,200 Nm (direct mount) | up to 20,000 Nm on request
•10 to 120 rpm (direct mount)
| High speed: up to 190 rpm (direct & <300Nm)
With type of Controls: > Smart INTELLI+®(v2) With Fieldbus Redundant ...
> SIL2
SPECIAL REQUESTS
Quarter-turn SQ RANGE
45 to 10,000 Nm (up to 800 Nm direct mount) | Up to 1,000,000 Nm on request
With type of Controls: > Smart INTELLI+®(v2) With Fieldbus Redundant ...
> SIL2
Wiring: Double-sealing with INTELLI+
ATEX-NEMA, SIL3
>AMERICAS
NORTH AMERICA
BERNARD CONTROLS UNITED STATES
HOUSTON
inquiry.usa@bernardcontrols.com
Tel. +1 281 578 66 66
SOUTH AMERICA
BERNARD CONTROLS LATIN AMERICA
inquiry.southamerica@bernardcontrols.com
Tel. +1 281 578 66 66
>ASIA
CHINA
BERNARD CONTROLS CHINA &
BERNARD CONTROLS CHINA NUCLEAR
BEIJING
inquiry.china@bernardcontrols.com
Tel. +86 (0) 10 6789 2861
KOREA
BERNARD CONTROLS KOREA
SEOUL
inquiry.korea@bernardcontrols.com
Tel. +82 (0)2 2183 6226
SINGAPORE
BERNARD CONTROLS SINGAPORE
SINGAPORE
inquiry.singapore@bernardcontrols.com
Tel. +65 65 654 227
More than 50 agents and distributors worldwide. Contact details on www.bernardcontrols.com
>EUROPE
BELGIUM
BERNARD CONTROLS BENELUX
NIVELLES (BRUSSELS)
inquiry.belgium@bernardcontrols.com
inquiry.holland@bernardcontrols.com
Tel. +32 (0)2 343 41 22
FRANCE
BERNARD CONTROLS FRANCE &
BERNARD CONTROLS NUCLEAR FRANCE
GONESSE (PARIS)
inquiry.france@bernardcontrols.com
Tel. +33 (0)1 34 07 71 00
GERMANY
BERNARD CONTROLS DEUFRA
TROISDORF (KÖLN)
inquiry.germany@bernardcontrols.com
Tel. +49 2241 9834 0
ITALY
BERNARD CONTROLS ITALIA
RHO (MILANO)
inquiry.italy@bernardcontrols.com
Tel. +39 02 931 85 233
RUSSIA
BERNARD CONTROLS RUSSIA
inquiry.russia@bernardcontrols.com
Tel. +33 (0)1 34 07 71 00
SPAIN
BERNARD CONTROLS SPAIN
MADRID
inquiry.spain@bernardcontrols.com
Tel. +34 91 30 41 139
UNITED KINGDOM
BERNARD CONTROLS UNITED KINGDOM
inquiry.uk@bernardcontrols.com
Tel. +44 (0)7435 266310
>INDIA, MIDDLE EAST & AFRICA
AFRICA
BERNARD CONTROLS AFRICA
ABIDJAN - IVORY COAST
inquiry.africa@bernardcontrols.com
Tel. + 225 21 34 07 82
INDIA
BERNARD CONTROLS INDIA
inquiry.india@bernardcontrols.com
Tel. +971 4 880 0660
MIDDLE-EAST
BERNARD CONTROLS MIDDLE-EAST
DUBAI - U.A.E.
inquiry.middleeast@bernardcontrols.com
Tel. +971 4 880 0660
BERNARD CONTROLS GROUP
CORPORATE HEADQUARTERS
4 rue d’Arsonval - CS 70091 / 95505 Gonesse CEDEX France / Tel. : +33 (0)1 34 07 71 00 / Fax : +33 (0)1 34 07 71 01 / mail@bernardcontrols.com
CONTACT BY OPERATING AREAS
BROCHURE_AQL_ENG_GRP_rev01D
This document and the contents here of are proprietary to Bernard Controls. It can be amended
and changed without prior notice. Any unauthorized reproduction is strictly prohibited.
New