French version is available for download from the U.S. Stove website: http://www.usstove.com/
Version française est disponible pour téléchargement à partir du site U.S. Stove: http://www.usstove.com
MODEL: AP5710
852523-1401F
• PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS APPLIANCE. FAILURE TO FOLLOW
THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
• CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT OBTAINING PERMITS, RESTRICTIONS AND
INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
• SAVE THESE INSTRUCTIONS.
U.S. Stove Company
227 Industrial Park Road, South Pittsburg, TN 37380
FOR TECHNICAL ASSISTANCE: Phone 800-750-2723 www.usstove.com
This unit is not intended to be used as a primary source of heat.
Certied for installations in the
USA and Canada.
Report No. 0215PS052S
U.S. Environmental Protection Agency
Certied to comply with 2015 particulate
emissions standards.
Owner’s Manual
2
This manual describes the installation and operation of the U.S. Stove, AP5710 wood heater. This heater meets the 2015 U.S.
Environmental Protection Agency’s crib wood emission limits for wood heaters sold after May 15, 2015. Under specic test
conditions this heater has been shown to deliver heat at rates ranging from 8,606 to 20,076 Btu/hr. This heater achieved a
particulate emissions rate of 1.03 g/hr when tested to method ASTM E2779-10 (*and an efciency of 68.53 %).
IMPORTANT: Read this entire manual before installing
and operating this product. Failure to do so may
result in property damage, bodily injury, or even
death. Proper installation of this stove is crucial for
safe and efcient operation.
Install vent at clearances specied by the vent
manufacturer.
Do not connect the pellet vent to a vent serving any
other appliance or stove.
Do not install a ue damper in the exhaust venting
system of this unit.
Use of outside air is not required for this unit.
Contact your local building ofcials to obtain a
permit and information on any additional installation
restrictions or inspection requirements in your area.
Do not throw this manual away. This manual has
important operating and maintenance instructions
that you will need at a later time. Always follow the
instructions in this manual.
This appliance is designed for the use of pelletized fuel
that meet or exceed the standard set by the Pellet
Fuel Institute(PFI).
Never use gasoline, gasoline-type lantern fuel,
kerosene, charcoal lighter uid, or similar liquids to
start or ’freshen up’ a re in this stove. Keep all such
liquids well away from the stove while it is in use.
A working smoke detector must be installed in the
same room as this product.
Install a smoke detector on each oor of your home;
incase of accidental re from any cause it can
provide time for escape.
The smoke detector must be installed at least 15 feet
(4,57 M) from the appliance in order to prevent undue
triggering of the detector when reloading.
Do not unplug the stove if you suspect a malfunction.
Turn the ON/OFF SWITCH to ”OFF’ and contact your
dealer.
Your stove requires periodic maintenance and
cleaning (see ”MAINTENANCE ”). Failure to maintain
your stove may lead to improper and/or unsafe
operation.
Disconnect the power cord before performing any
maintenance! NOTE: Turning the ON/OFF Switch to
”OFF” does not disconnect all power to the electrical
components of the stove.
Never try to repair or replace any part of the stove
unless instructions for doing so are given in this
manual. All other work should be done by a trained
technician.
Do not operate your stove with the viewing door
open. The auger will not feed pellets under these
circumstances and a safety concern may arise from
sparks or fumes entering the room.
Allow the stove to cool before performing any
maintenance or cleaning. Ashes must be disposed
in a metal container with a tight tting lid. The closed
container of ashes should be placed on a non-
combustible surface or on the ground, well away from
all combustible materials, pending nal disposal.
The exhaust system should be checked monthly
during the burning season for any build-up of soot or
creosote.
Do not touch the hot surfaces of the stove. Educate
all children on the dangers of a high-temperature
stove. Young children should be supervised when they
are in the same room as the stove.
The hopper and stove top will be hot during
operation; therefore, you should always use some
type of hand protection when refueling your stove.
A power surge protector is required. This unit must be
plugged into a 110 - 120V, 60 Hz grounded electrical
outlet. Do not use an adapter plug or sever the
grounding plug. Do not route the electrical cord
underneath, in front of, or over the heater. Do not
route the cord in foot trafc areas or pinch the cord
under furniture.
The heater will not operate during a power outage.
If a power outage does occur, check the heater for
smoke spillage and open a window if any smoke spills
into the room.
The feed door must be closed and sealed during
operation.
Never block free airow through the open vents of the
unit.
Keep foreign objects out of the hopper.
The moving parts of this stove are propelled by high
torque electric motors. Keep all body parts away
from the auger while the stove is plugged into an
electrical outlet. These moving parts may begin to
move at any time while the stove is plugged in.
Do not place clothing or other ammable items on or
near this stove.
When installed in a mobile home, the stove must be
grounded directly to the steel chassis and bolted
to the oor. WARNING—THIS UNIT MUST NOT BE
INSTALLED IN THE BEDROOM (per HUD requirements).
CAUTION—The structural integrity of the mobile home
oor, wall, and ceiling/roof must be maintained.
This appliance is not intended for commercial use.
CAUTION: Burning fuel creates carbon monoxide
and can be hazardous to your health if not properly
vented.
*This appliance is a freestanding heater. It is not intended to be attached to any type of ducting. It is not a furnace.
Safety Precautions
3
Service Record
Service 01 Date_________________________
Engineer Name:_____________________________________
Company___________________________________________
Telephone No.______________________________________
Stove Inspected: Chimney Swept:
Items Replaced:____________________________________
It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed.
Service Provider:
Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manu-
facturer’s instructions. Always use the manufacturer's specifie d spare part when replacement is necessary.
Service 02 Date_________________________
Engineer Name:_____________________________________
Company___________________________________________
Telephone No.______________________________________
Stove Inspected: Chimney Swept:
Items Replaced:____________________________________
Service 03 Date_________________________
Engineer Name:_____________________________________
Company___________________________________________
Telephone No.______________________________________
Stove Inspected: Chimney Swept:
Items Replaced:____________________________________
Service 04 Date_________________________
Engineer Name:_____________________________________
Company___________________________________________
Telephone No.______________________________________
Stove Inspected: Chimney Swept:
Items Replaced:____________________________________
Service 05 Date_________________________
Engineer Name:_____________________________________
Company___________________________________________
Telephone No.______________________________________
Stove Inspected: Chimney Swept:
Items Replaced:____________________________________
Service 06 Date_________________________
Engineer Name:_____________________________________
Company___________________________________________
Telephone No.______________________________________
Stove Inspected: Chimney Swept:
Items Replaced:____________________________________
Service 07 Date_________________________
Engineer Name:_____________________________________
Company___________________________________________
Telephone No.______________________________________
Stove Inspected: Chimney Swept:
Items Replaced:____________________________________
Service 08 Date_________________________
Engineer Name:_____________________________________
Company___________________________________________
Telephone No.______________________________________
Stove Inspected: Chimney Swept:
Items Replaced:____________________________________
4
* Pellet size may effect the actual rate of fuel feed and burn times. Fuel feed rates may vary by as much as 20%. Use PFI
listed fuel for best results.
FUEL CONSIDERATIONS
Your pellet stove is designed to burn premium hardwood pellets that comply with Association of Pellet Fuel Industries
standards. (Minimum of 40 lbs density per cubic ft, 1/4” to 5/16” diameter, length no greater than 1.5”, not less than 8,200
BTU/lb, moisture under 8% by weight, ash under 1% by weight, and salt under 300 parts per million). Pellets that are soft,
contain excessive amounts of loose sawdust, have been, or are wet, will result in reduced performance.
Store your pellets in a dry place. DO NOT store the fuel within the installation clearances of the unit or within the space
required for refuelling and ash removal. Doing so could result in a house re.
Do not over re or use volatile fuels or combustibles, doing so may cause a personal and property damage hazards.
SAFETY AND EPA COMPLIANCE
Your pellet stove has been approved for installation in the USA and Canada. It may also be installed in a manufactured
or mobile home. Your stove conforms to ASTM E 1509-12, and Certied to ULC S627-00, and(UM) 84-HUD.
Electrical Specications
Electrical Rating 110-120 volts ac, 60 HZ, 3.0 Amps
Watts (operational) 125
Watts (igniter running) 310
Dimensions
Height 30.125” (76.5cm)
Width 18.5” (47mm)
Depth 20.375” (51.75mm)
Weight 128lbs
Flue Size 3” or 4”
Heating Specications
Fuel Burn Rate* (lowest setting) 1.5 lbs./hr. (0.7 kg/hr)
Burn Time (lowest setting) 13 hrs. (approximate)
Hopper Capacity 20 lbs. (9.1kg)
Flue Size 3” or 4”
Specications
WARNING: It is against federal regulations to operate this wood heater in a manner inconsistent with the
operating instructions in the owner’s manual.
Note: Register your product on line at www.usstove.com. See “Limited Warranty” section for specic
warranty information for your new purchase. Save your receipt with your records for any claims.
5
INSTALLATION OPTIONS
Read this entire manual before you install and use your pellet stove. Failure to follow instructions may result in property
damage, bodily injury, or even death!
(See specic installation details for clearances and other installation requirements)
A Freestanding Unit—supported by pedestal/legs and placed on a non-combustible oor surface in compliance with
clearance requirements for a freestanding stove installation.
Your pellet stove may be installed to code in either a conventional or mobile home (see SPECIAL MOBILE HOME
REQUIREMENTS). The installation must comply with the Manufactured Home and Safety Standard (HUD), CFR3280, Part 24.
It is recommended that only a authorized technician install your pellet stove, preferably an NFI certied specialist.
DO NOT CONNECT THIS UNIT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
The use of other components other than stated herein could cause bodily harm, heater damage, and void your warranty.
IMPROPER INSTALLATION: The manufacturer will not be held responsible for damage caused by the malfunction of a
stove due to improper venting or installation. Call (800) 750-2723 and/or consult a professional installer if you have any
questions.
CLEARANCES
Your pellet stove has been tested and listed for installation in residential, mobile home in accordance with the clearances
given below. For safety reasons, please adhere to the installation clearances and restrictions. Any reduction in clearance
to combustibles may only be done by means approved by a regulatory authority.
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ADJACENT WALL
ADJACENT WALL
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THROUGH THE WALL
INSTALLATION
INTERIOR VERTICAL
INSTALLATION
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INSTALLATION
INTERIOR VERTICAL
INSTALLATION
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ADJACENT WALL
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INSTALLATION
INTERIOR VERTICAL
INSTALLATION
Installation
CLEARANCES
A Side Wall to Stove 10 in (254 mm)
B
Side Wall to Vent Pipe 11.5 in (292 mm)
C
Back Wall to Stove 11.875 in (302 mm)
D
Back Wall to Vent Pipe 3 in (76 mm)
E
Ceiling to Floor 84 in (2134 mm)
F
Ceiling to Stove 53.875 in (1434 mm)
CORNER CLEARANCES
G Side Wall to Stove 7.5 in (191 mm)
H
Side Wall to Vent Pipe 11.25 in (286 mm)
I
Back Wall to Stove 7.5 in (191 mm)
J
Back Wall to Vent Pipe 3 in (76 mm)
6
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ADJACENT WALL
ADJACENT WALL
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THROUGH THE WALL
INSTALLATION
INTERIOR VERTICAL
INSTALLATION
FLOOR PROTECTOR CLEARANCES
K Back to Stove
U.S. 1 in (26 mm)
Canada 8 in (204 mm)
L
Side to Stove
U.S. 6 in (153 mm)
Canada 8 in (204mm)
M
Front to Stove
U.S. 6 in (153 mm)
Canada 8 in (204 mm)
N
Back to Flue 2 in (51 mm)
O
Overall Length 31 in (788 mm)
P
Overall Width 38 in (966 mm)
FLOOR PROTECTION
This heater must have a non-combustible oor protector (UL1618 ember protection) installed beneath it if the oor is of
combustible material. US: Floor protector should be UL listed or equal too, needs to extend 6” to the front, 6” to each side,
1” to the rear of the unit. Under and 2” beyond each side of the cleanout tee if an interior vertical instillation.
Canada: Floor protector should comply with CAN/ULC standards. Needs to extend 18” to the front, 8” beyond
each side of the unit.
Installation
7
VENTING REQUIREMENTS
Install vent at clearances specied by the vent manufacturer.
Do not connect the pellet vent to a vent serving any other appliance or stove.
Do not install a ue damper in the exhaust venting system of this unit.
The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to
local building codes. Do not use makeshift methods or compromise in the installation.
MAXIMUM VENTING DISTANCE
Installation MUST include at least 3-feet of vertical pipe outside the home. This will create some natural draft to reduce
the possibility of smoke or odor during appliance shutdown and keep exhaust from causing a nuisance or hazard by
exposing people or shrubs to high temperatures. The maximum recommend vertical venting height is 12-feet for 3-inch
type “PL” vent. Total length of horizontal vent must not exceed 4-feet. This could cause back pressure. Use no more than
180 degrees of elbows (two 90-degree elbows, or two 45-degree and one 90-degree elbow, etc.) to maintain adequate
draft.
IMPORTANCE OF PROPER DRAFT
Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney
depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may
cause excessive temperatures in the appliance. Inadequate draft may cause backpufng into the room and ‘plugging’
of the chimney.
Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney connector
joints. An uncontrollable burn or excessive temperature indicates excessive draft.
Take into account the chimney’s location to insure it is not too close to neighbours or in a valley which may cause
unhealthy or nuisance conditions.
PELLET VENT TYPE
A UL listed 3-inch or 4-inch type “PL” pellet vent exhaust system must be used for installation and attached to the pipe
connector provided on the back of the stove (use a 3-inch to 4-inch adapter for 4-inch pipe). Connection at back of
stove must be sealed using Hi-Temp RTV. Use 4-inch vent if the vent height is over 12-feet or if the installation is over 2,500
feet above sea level. We recommend the use of Simpson Dura-Vent® or Metal-Fab® pipe (if you use other pipe, consult
your local building codes and/or building inspectors). Do not use Type-B Gas Vent pipe or galvanized pipe with this unit.
The pellet vent pipe is designed to disassemble for cleaning and should be checked several times during the burning
season. Pellet vent pipe is not furnished with the unit and must be purchased separately.
PELLET VENT INSTALLATION
The installation must include a clean-out tee to enable collection of y ash and to permit periodic cleaning of the
exhaust system. 90-degree elbows accumulate y ash and soot thereby reducing exhaust ow and performance of the
stove. Each elbow or tee reduces draft potential by 30% to 50%.
All joints in the vent system must be fastened by at least 3 screws, and all joints must be sealed with Hi-Temp RTV silicone
sealant to be airtight. The area where the vent pipe penetrates to the exterior of the home must be sealed with silicone
or other means to maintain the vapor barrier between the exterior and the interior of the home. Vent surfaces can get
hot enough to cause burns if touched by children. Noncombustible shielding or guards may be required.
PELLET VENT TERMINATION
Do not terminate the vent in an enclosed or semi-enclosed area, such as; carport, garage, attic, crawl space, under
a sun deck or porch, narrow walkway, or any other location that can build up a concentration of fumes. Termination in
one of these areas can also lead to unpredictable pressure situations with the appliance, and could result in improper
performance and/or malfunction. The termination must exhaust above the outside air inlet elevation. The termination
must not be located where it will become plugged by snow or other materials. Do not terminate the venting into an
existing steel or masonry chimney.
IMPORTANT: This unit is equipped with a negative draft system that pulls air through the burn pot and
pushes the exhaust out of the dwelling. If this unit is connected to a ue system other than the way
explained in this manual, it will not function properly.
Installation
8
G
VENT TERMINATION CLEARANCES
A. Minimum 4-foot (1.22m) clearance below or beside any door or window that opens.
B. Minimum 1-foot (0.3m) clearance above any door or window that opens.
C. Minimum 3-foot (0.91m) clearance from any adjacent building.
D. Minimum 7-foot (2.13m) clearance from any grade when adjacent to public walkways.
E. Minimum 2-foot (0.61m) clearance above any grass, plants, or other combustible materials.
F. Minimum 3-foot (0.91m) clearance from an forced air intake of any appliance.
G. Minimum 2-foot (0.61m) clearance below eves or overhang.
H. Minimum 1-foot (0.3m) clearance horizontally from combustible wall.
I. Must be a minimum of 3 foot (0.91m) above the roof and 2 foot (0.61m) above the highest point or the roof within
10 feet (3.05m).
VENT TERMINATION
CLEARANCES
Installation
9
Assembly Instructions
STEP 1
Pull the factory installed wires out of the top of the stove.
There will be two wire harnesses, as shown.
STEP 2
Unpack the top mount controls and ensure that the
wiring harness shown is attached securely.
STEP 3
Connect the factory installed wiring harnesses to the control
panel as shown.
STEP 4
Attach the control panel to the
top of the stove, as shown.
STEP 5
Secure with two sheet metal
screws.
10
THROUGH THE WALL INSTALLATION
(RECOMMENDED INSTALLATION)
Canadian installations must conform to CAN/CSA-B365.
To vent the unit through the wall, connect the pipe adapter
to the exhaust motor adapter. If the exhaust adapter is at
least 18 in.(457mm) above ground level, a straight section of
pellet vent pipe can be used through the wall.
Your heater dealer should be able to provide you with a kit
that will handle most of this installation, which will include a
wall thimble that will allow the proper clearance through a
combustible wall. Once outside the structure, a 3 in.(76mm)
clearance should be maintained from the outside wall and a
clean out tee should be placed on the pipe with a 90-degree
turn away from the house. At this point, a 3ft (0.91m)
(minimum) section of pipe should be added with a horizontal
cap, which would complete the installation.
A support bracket should be placed just below the
termination cap or one every 4ft (1.22m) to make the system
more stable. If you live in an area that has heavy snowfall, it is
recommended that the installation be taller than 3ft (0.91m)
to get above the snowdrift line. This same installation can be
used if your heater is below ground level by simply adding the
clean-out section and vertical pipe inside until ground level
is reached. With this installation you have to be aware of the
snowdrift line, dead grass, and leaves. We recommend a 3ft
(0.91m) minimum vertical rise on the inside or outside of the
house.
The “through the wall” installation is the least expensive and
simplest installation. Never terminate the end vent under
a deck, in an alcove, under a window, or between two
windows. We recommend Simpson Dura-Vent® or Metal-Fab® kits.
THROUGH THE ROOF/CEILING INSTALLATION
When venting the heater through the ceiling, the pipe is connected the same as through the wall, except the clean-out
tee is always on the inside of the house, and a 3 in.(76mm) adapter is added before the clean-out tee.
You must use the proper ceiling support anges and roof ashing (supplied by the pipe manufacturer; follow the pipe
manufacturer’s directions). It is important to note that if your vertical run of pipe is more than 12ft (3.7m), the pellet vent
pipe size should be increased to 4 in. (102mm) in diameter.
Do not exceed more than 4ft (1.22m) of pipe on a horizontal run and use as few elbows as possible. If an offset is
required, it is better to install 45-degree elbows rather than 90-degree elbows.
3” (MIN)
TYPICAL THROUGH THE WALL
INSTALLATION
Installation
11
SPECIAL MOBILE HOME REQUIREMENTS
• WARNING! - Do not install in a sleeping room
• CAUTION! - The structural integrity of the mobile
home oor, wall, and ceiling/roof must be
maintained.
NOTE: Installation should be in accordance with the
Manufactured Home and Safety Standard (HUD), CFR
3280, Part 24.
In addition to the previously detailed installation
requirements, mobile home installations must meet the
following requirements:
This stove must be securely fastened to the oor
of the mobile home through the two holes in the
rear of the stove using 2, ¼” lag bolts that are long
enough to go through both a hearth pad, if used,
and the oor of the home.
The heater must be electrically grounded to the
steel chassis of the mobile home with 8 GA copper
wire using a serrated or star washer to penetrate
paint or protective coating to ensure grounding.
Vent must be 3 or 4-inch “PL” Vent and must extend
a minimum or 36 in.(914mm) above the roof line of the mobile home and must be installed using a UL listed ceiling
re stop and rain cap.
When moving your mobile home, all exterior venting must be removed while the mobile home is being relocated.
After relocation, all venting must be reinstalled and securely fastened.
Outside Air is mandatory for mobile home installation. See Outside Air Supply section and your dealer for purchasing.
Check with your local building ofcials as other codes may apply.
NOTE: Dimensions from the oor
to your stoves inlet/exhaust pipes
are approximate and may vary
depending on your installation.
8.14
8.10
30.20
5.55
Exhaust Outlet
Fresh Air Intake
TYPICAL FRESH AIR
TERMINATION
EXHAUST/INLET
LOCATIONS
OUTSIDE AIR SUPPLY (OPTIONAL, UNLESS INSTALLING IN A MOBILE HOME)
Adequate ventilation air is required to operate this heater. During operation, the heater draws air for combustion which
can be assisted by the installation of outside combustion air inlets. However, certain weather conditions such as icing
or use of kitchen exhaust fans may impact and reduce the effectiveness of vents. It is important to note that room air
starvation will negatively impact the operation of the heater.
Depending on your location and home construction, outside air may be necessary for optimal performance. Metal pipe
(solid or exible) must be used for the outside air installation. PVC pipe is NOT approved and should NEVER be used. A
wind shield over the termination of the outside air pipe or a 90-degree elbow or bend away from the prevailing winds
MUST be used when an outside air pipe is installed through the side of a building. The outside air termination MUST be at
least 1ft (0.305m) away from the exhaust system termination.
The outside air pipe on your heater is 2” (50.8mm) OD. The outside air connecting pipe must be at least 2” (50.8mm) ID.
The outside air connection used MUST NOT restrict the amount of air available to your heater. The outside air connecting
pipe must be as short and free of bends as possible, and it must t over, not inside, the outside air connection to the
heater.
MOBILE HOME
MOUNTING BOLT HOLES
Installation
12
PANEL CONTROLS
The blowers and automatic fuel supply are controlled from a panel on the top of the AP5710. The control panel functions
are a follows.
A. ON/OFF SWITCH (“POWER” BUTTON)
When pushed, the stove will automatically ignite. No other re starter is necessary. The igniter will stay on for at
least 10 and up to 12 minutes, depending on when Proof of Fire is reached. The re should start in approximately
5 minutes.
The red light located above the “POWER” button will turn green when pressed and remain green until the stove
is turned off.
After pushing “POWER”, the auger motor is on for 3.5 minutes, off for 1 minute. During the remainder of the start-
up period, the auger motor operates on the heat range “1” setting.
During start up the heat level advance (Up and Down keys) will change the heat range indicator level
accordingly, but there is no change in the stoves operating conditions until start-up is completed.
During start-up ignition must occur within 12 minutes or the stove will error out and show E4.
During the start-up phase, the Mode key does not function.
B. LEVEL / TEMP ARROW BUTTONS
These buttons when pushed will set the pellet feed rate, hence the heat output or heat range of your stove.
The levels of heat output will incrementally change on the bar graph starting from heat range “1” to heat range
“5”.
C. °C / °F Button
The °C / °F button changes the two digit display from degrees Celsius to degrees Fahrenheit.
D. MODE (M/T) BUTTON
The Mode of the stove can be switched between manual and controlled with a Thermostat. Separate LEDs to
the left of the two digit display indicate the mode of operation – Manual or T-Stat. The stove has to be in normal
operation to be switched from Manual to T-Stat mode.
Manual mode operates according to the 5 set levels of feed on the bar graph from heat range “1” to heat
range “5”.
T-Stat mode works as follows:
The stove has a built in Thermostat into the controls of the appliance. The temperature sensor for the T-Stat is
located on the back of the stove behind the display board.
Once the stove has gone into run mode the stove can be switch into T-Stat mode.
The Up and Down Level / Temp Arrow buttons are used to change the desired set-point temperature. Once
the desired temperature is reached the two digit display will ash for four seconds and reset to the actual room
temperature.
Once the stove reaches within 3°F of the desired temperature set point, it returns to the heat range that the
stove was set on before it was switched to T-Stat mode (if the stove was running on heat range “5” when
switched to T-stat mode when it gets within 3°F of the set point it will return to heat range “5”).
Once the stove reaches the desired set-point, the stove will drop to heat range “1”.
When room temperature drops below desired set-point the stove will ramp back up until it reaches the desired
temperature.
Level / Temp
Manual
T-Stat
CONTROLS
Control Panel
13
• DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE - Never use gasoline, gasoline-type lantern fuel, kerosene,
charcoallighteruid,orsimilarliquidstostartor“freshenup”areinthisstove.Keepallsuchliquidswellawayfrom
the stove while it is in use.
• HOTWHILEINOPERATION.KEEPCHILDREN,CLOTHINGANDFURNITUREAWAY.CONTACTMAYCAUSESKINBURNS.
This heater is designed to burn only PFI Premium grade pellets. This appliance can also burn pellets rated as standard
after May 16, 2015.
DO NOT BURN:
1. Garbage;
2. Lawn clippings or yard waste;
3. Materials containing rubber, including tires;
4. Materials containing plastic;
5. Waste petroleum products, paints or paint thinners, or
asphalt products;
6. Materials containing asbestos;
7. Construction or demolition debris;
8. Railroad ties or pressure-treated wood;
9. Manure or animal remains;
10. Salt water driftwood or other previously salt water
saturated materials;
11. Unseasoned wood; or
12. Paper products, cardboard, plywood, or
particleboard. The prohibition against burning these
materials does not prohibit the use of re starters
made from paper, cardboard, saw dust, wax and
similar substances for the purpose of starting a re in
an affected wood heater.
Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke.
PROPER FUEL
THIS STOVE IS APPROVED FOR BURNING PELLETIZED WOOD FUEL ONLY ! Factory-approved pellets are those 1/4” or 5/16” in
diameter and not over 1” long. Longer or thicker pellets sometimes bridge the auger ights, which prevents proper pellet
feed. Burning wood in forms other than pellets is not permitted. It will violate the building codes for which the stove has
been approved and will void all warranties. The design incorporates automatic feed of the pellet fuel into the re at a
carefully prescribed rate. Any additional fuel introduced by hand will not increase heat output but may seriously impair
the stoves performance by generating considerable smoke. Do not burn wet pellets. The stove’s performance depends
heavily on the quality of your pellet fuel. Avoid pellet brands that display these characteristics:
1. Excess Fines – “Fines” is a term describing crushed pellets or loose material that looks like sawdust or sand. Pellets can
be screened before being placed in hopper to remove most nes.
2. Binders – Some pellets are produced with materials to hold the together, or “bind” them.
3. High ash content – Poor quality pellets will often create smoke and dirty glass. They will create a need for more
frequent maintenance. You will have to empty the burn pot plus vacuum the entire system more often. Poor quality
pellets could damage the auger. We cannot accept responsibility for damage due to poor quality pellet.
PRE-START-UPCHECK
Remove burn pot, making sure it is clean and none of the air holes are plugged. Clean the rebox, and then reinstall burn
pot. Clean door glass if necessary (a dry cloth or paper towel is usually sufcient). Never use abrasive cleaners on the glass
or door. Check fuel in the hopper, and rell if necessary.
NOTE: The AP5710 Hopper can hold up to 20 lbs. of pellets.
BUILDING A FIRE
Never use a grate or other means of supporting the fuel. Use only the burn pot supplied with this heater.
Hopper lid must be closed in order for the unit to feed pellets.
During the start-up period:
1. Make sure burn pot is free of pellets.
2. DO NOT open the viewing door.
3. Damper may need to be closed during start up.
4. DO NOT add pellets to the burn pot by hand.
NOTE: During the rst few res, your stove will emit an odor as the high temperature paint cures or becomes seasoned to
the metal. Maintaining smaller res will minimize this. Avoid placing items on stove top during this period because paint
could be affected.
Attempts to achieve heat output rates that exceed heater design specications can result in permanent damage to
the heater.
AUTOMATIC IGNITOR
Fill hopper and clean burn pot.
1. Press “On/Off” button. Make sure green light comes on.
2. The damper should be completely closed or open no more than ¼ of the way during start-up. This will vary depending
on your installation and elevation. Once re is established adjust for desired ame increasing the amount the damper
is open as the heat setting is increased. (See “DAMPER CONTROL”)
3. Adjust feed rate to desired setting by pressing “Heat Level Advance” button.
If re doesn’t start in 12 minutes, press “On/Off”, wait a few minutes, clear the burn pot, and start procedure again.
Operation
14
Operation
DAMPER CONTROL
The damper control lever is located on the back of the stove on the lower left side. The damper adjusts the combustion
air. This control is necessary due to the varied burn characteristics of individual installations, different pellet brands and
pellet feed rates. It allows you to improve the efciency of your stove. Providing correct combustion air will reduce the
frequency of cleaning your glass door and prevent the rapid buildup of creosote inside your stove and chimney.
You should adjust the damper based on the re’s appearance. A low, reddish, dirty re can be improved by turning the
damper slightly to the right. A “blow torch” re can be improved by turning the dampener to the left a little bit.
As a general rule, on lower feed rate settings, the damper should be farther to the left closing it off. On higher feed rates,
the damper should be open more by having it set more towards the right. Through trial and error, you will nd the best
setting. Consult your dealer if you need help.
NOTE: On heat range “1”, damper should be either completely closed or open no more than a ¼ of the way. If damper
is open to far, it can cause the re to go out.
OPENING DOOR
If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will shut down. If the
stove shuts down push the “On/Off” button to re-start your stove. The stove will have to fully shut down and turn off before
you will be able to restart the stove.
ROOM AIR FAN
When starting your stove the Room Air Fan will not come on until the stove’s heat exchanger warms up. This usually takes
about 10 minutes from start-up.
IF STOVE RUNS OUT OF PELLETS
The re goes out and the auger motor and blowers will run until the stove cools. This will take 30 minutes or longer
depending on the heat remaining in the appliance. After the stove components stop running all lights on the display will
go out and the two digit display will begin ashing “E3”
REFUELLING
The hopper and stove top will be hot during operation; therefore, you should always use some type of hand
protection when refuelling your stove.
Never place your hand near the auger while the stove is in operation.
We recommend that you not let the hopper drop below ¼ full.
TAMPER WARNING
This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations
to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this
manual.
KEEPHOPPERLIDCLOSEDATALLTIMESEXCEPTWHENREFILLING.
DO NOT OVERFILL HOPPER.
SHUTDOWN PROCEDURE
Turning your stove off is a matter of pressing the “POWER” button on the display board. The green light will turn back to
red when the “POWER” button is pushed. The auger motor will stop, and the blowers will continue to operate until the
internal rebox temperatures have fallen to a preset level.
1. Your stove is equipped with a high temperature thermodisc. This unit has a manual reset thermodisc. This safety
switch has two functions.
A. To recognize an overheat situation in the stove and shut down the fuel feed or auger system.
B. In case of a malfunctioning convection blower, the high-temperature thermodisc will automatically shut down
the auger, preventing the stove from overheating.
NOTE: On some units, once tripped, like a circuit breaker, the reset button will have to be pushed before restarting your
stove. On other units the thermodisc has no reset button and will reset itself once the stove has cooled. The manufacturer
recommends that you call your dealer if this occurs as this may indicate a more serious problem. A service call may be
required.
2. If the combustion blower fails, an air pressure switch will automatically shut down the auger.
NOTE: Opening the stove door for more than 30 seconds during operation will cause enough pressure change to activate
the air switch, shutting the fuel feed off. The stove will shut down and show “E2” on the two digit display. The stove has
to fully shut down before restarting.
WARNING: Never shut down this unit by unplugging it from the power source.
15
Failure to clean and maintain this unit as indicated can result in poor performance, safety hazards, re, and even
death.
Unplug your stove’s electrical cord prior to removing the back panel or opening the exhaust system for any inspection,
cleaning, or maintenance work.
Never perform any inspections, cleaning, or maintenance on a hot stove.
Do not operate stove with broken glass, leakage of ue gas may result.
EXHAUST SYSTEM
Creosote Formation – When any wood is burned slowly, it produces tar and other organic vapors, which combine with
expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney ue or a newly started
re or from a slow-burning re. As a result, creosote residue accumulates on the ue lining. When ignited, this creosote
makes an extremely hot re, which may damage the chimney or even destroy the house. Despite their high efciency,
pellet stoves can accumulate creosote under certain conditions.
Fly Ash This accumulates in the horizontal portion of an exhaust run. Though non-combustible, it may impede the
normal exhaust ow. It should therefore be periodically removed.
Inspection and Removal – The chimney connector and chimney should be inspected by a qualied person annually or
per ton of pellets to determine if a creosote or y ash build-up has occurred. If creosote has accumulated, it should be
removed to reduce the risk of a chimney re. Inspect the system at the stove connection and at the chimney top. Cooler
surfaces tend to build creosote deposits quicker, so it is important to check the chimney from the top as well as from the
bottom. The creosote should be removed with a brush specically designed for the type of chimney in use. A qualied
chimney sweep can perform this service. It is also recommended that before each heating season the entire system be
professionally inspected, cleaned and, if necessary, repaired. To clean the chimney, disconnect the vent from the stove.
INTERIOR CHAMBERS
Burn Pot: Periodically remove and clean the burn pot and the area
inside the burn pot housing. In particular, it is advisable to clean out
the holes in the burn pot to remove any build up that may prevent
air from moving through the burn pot freely.
Heat Exchanger: There is a clean out plate on both sides of the
heat exchanger that need to be removed to clean y ash out of
the heat exchanger. The cleanouts are located inside the cabinet
doors, on the lower front corners of the heat exchanger. To access
these clean outs, you must remove both side panels. The clean
outs are secured to the rebox with (2) 5/16” screws. Remove the
clean outs and vacuum out any accumulated ash. This should be
done at least once per month or more frequently if large amounts
of ash are noticed while cleaning or if the stove does not seem to
be burning properly.
If a vacuum is used to clean your stove, we suggest using a vacuum
designed for ash removal. Some regular vacuum cleaner (i.e. shop vacs)
may leak ash into the room.
DO NOT VACUUM HOT ASH
ASH DISPOSAL
Remove ashes when unit has cooled. Ashes should be placed in a metal
container with a tight tting lid. The closed container of ashes should be
placed on a noncombustible oor or on the ground, well away from all
combustible materials, pending nal disposal. If the ashes are disposed
of by burial in soil or otherwise locally dispersed, they should be retained
in the closed container until all embers have been thoroughly cooled.
The container shall not be used for other trash or waste disposal. If
combined with combustible substances, ashes and embers may ignite.
SMOKEANDCOMONITORS
Burning wood naturally produces smoke and carbon monoxide(CO) emissions. CO is a poisonous gas when exposed to
elevated concentrations for extended periods of time. While the modern combustion systems in heaters drastically reduce
the amount of CO emitted out the chimney, exposure to the gases in closed or conned areas can be dangerous. Make
sure you stove gaskets and chimney joints are in good working order and sealing properly to ensure unintended exposure.
It is recommended that you use both smoke and CO monitors in areas having the potential to generate CO.
CHECKANDCLEANTHEHOPPER
Check the hopper periodically to determine if there is any sawdust (nes) that is building up in the feed system or pellets
that are sticking to the hopper surface. Clean as needed.
Maintenance
Clean-Out
Plate
16
DOORANDGLASSGASKETS
Inspect the main door and glass window gaskets periodically. The main door may need to be removed to have frayed,
broken, or compacted gaskets replaced by your authorized dealer. This unit’s door uses a 5/8” diameter rope gasket.
BLOWER MOTORS
Clean the air holes on the motors of both the exhaust and distribution blowers annually. Remove the exhaust blower from
the exhaust duct and clean out the internal fan blades as part of your fall start-up. If you have indoor pets your power
motors should be inspected monthly to make sure they are free of animal hair build up. Animal hair build up in blowers
can result in poor performance or unforeseen safety hazards.
PAINTED SURFACES
Painted surfaces may be wiped down with a damp cloth. If scratches appear, or you wish to renew your paint, contact
your authorized dealer to obtain a can of suitable high-temperature paint.
GLASS-CLEANING,REMOVALANDREPLACEMENTOFBROKENDOORGLASS
Cleaning - We recommend using a high quality glass cleaner. Should a buildup of creosote or carbon accumulate, you
may wish to use 000 steel wool and water to clean the glass. DO NOT use abrasive cleaners. DO NOT perform the cleaning
while the glass is HOT. ,
In the event you need to replace the glass, remove the four (4) screws and glass retainers. While wearing leather gloves
(or any other gloves suitable for handling broken glass), carefully remove any loose pieces of glass from the door frame.
Dispose of all broken glass properly. ONLY high temperature ceramic glass of the correct size and thickness may be used.
DO NOT substitute alternative materials for the glass. Contact your authorized dealer to obtain this glass. Re-install the new
glass by re-attaching the retainers and screws, be careful not to over tighten the screws for this could damage the glass.
DO NOT abuse the door glass by striking, slamming or similar trauma. Do not operate the stove with the glass removed,
cracked or broken.
FALL START UP
Prior to starting the rst re of the heating season, check the outside area around the exhaust and air intake systems for
obstructions. Clean and remove any y ash from the exhaust venting system. Clean any screens on the exhaust system
and on the outside air intake pipe. Turn all of the controls on and make sure that they are working properly. This is also a
good time to give the entire stove a good cleaning throughout.
SPRING SHUTDOWN
After the last burn in the spring, remove any remaining pellets from the hopper and the auger feed system. Scoop out
the pellets and then run the auger until the hopper is empty and pellets stop owing (this can be done by pressing the
“ON” button with the viewing door open). Vacuum out the hopper. Thoroughly clean the burn pot, and rebox. It may be
desirable to spray the inside of the cleaned hopper with an aerosol silicone spray if your stove is in a high humidity area.
The exhaust system should be thoroughly cleaned.
Spring shutdown
After the last burn in the spring, remove any remaining pellets from the hopper and the auger feed system. Scoop out
the pellets and then run the auger until the hopper is empty and pellets stop owing (this can be done by pressing the
“ON” button with the viewing door open). Vacuum out the hopper. Thoroughly clean the burn pot, and rebox. It may be
desirable to spray the inside of the cleaned hopper with an aerosol silicone spray if your stove is in a high humidity area.
The exhaust system should be thoroughly cleaned.
MAINTENANCE SCHEDULE
Use the following as a guide under
average use conditions.
Gaskets around door and door
glass should be inspected and
repaired or replaced when
necessary.
Daily Weekly Monthly or as needed
Burn Pot Stirred Empty
Combustion Chamber Brushed
Ashes Check Empty
Interior Chambers Vacuumed
Combustion Blower Blades Vacuumed / Brushed
Convection Blower Impeller Vacuumed / Brushed
Vent System Cleaned
Gaskets Inspected
Glass Wiped Cleaned
Hopper (end of season) Empty and vacuumed
Maintenance
17
When your stove acts out of the ordinary, the rst reaction is to call for help. This guide may save time and money by
enabling you to solve simple problems yourself. Problems encountered are often the result of only ve factors: 1) poor
fuel; 2) poor operation or maintenance; 3) poor installation; 4) component failure; 5) factory defect. You can usually solve
those problems related to 1 and 2. Your dealer can solve problems relating to 3, 4 and 5. Refer to diagrams on page 25
to help locate indicated parts.
For the sake of troubleshooting and using this guide to assist you, you should look at your heat level setting to see which
light is ashing.
• Disconnectthepowercordbeforeperforminganymaintenance!NOTE:TurningtheON/OFFSwitchto”OFF”does
not disconnect all power to the electrical components of the stove.
• Never try to repair or replace any part of the stove unless instructions for doing so are given in this manual. All other
work should be done by a trained technician.
DisplayisFlashing“E1”
Possible Causes PossibleRemedies:(Unplugstoverstwhenpossible)
1. The convection blower is overheating and
tripping the internal temperature shutoff.
Clean any dust off of the windings and fan blade. If
oiling the blower does not help, the blower may be
bad.
2. The stove is being left on the highest setting for
extended periods of time.
If operating the heater on the highest heat setting,
the room temperature could increase enough
and lead to potential overheating situations. If this
happens try operating at a lower heat setting.
3. Fuel other than wood pellets is being burned in
the stove.
This pellet stove is designed and tested to use wood
pellets. Check for signs of fuel other than wood
pellets. No other types of fuel have been approved
for this pellet stove. If there are signs of other types of
fuel being used, stop using them immediately.
4. Power surge or brown out situation.
A power surge, spike, or voltage drop could cause
the high limit switch to trip. Check to see if a
surge protector is being used on the stove. If not,
recommend one to the customer.
5. High Limit Switch is malfunctioning.
If the other items check out OK, replace the high limit
switch.
ATTENTION: This wood heater needs periodic inspection and repair for proper operation. It is against federal
regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual.
Trouble Shooting Guide
18
DisplayisFlashing“E2”
Possible Causes PossibleRemedies:(Unplugstoverstwhenpossible)
1. Airow switch hose or stove attachment
pipes for hose are blocked.
Unhook air hose from the air switch and blow through it.
If air ows freely, the hose and tube are ne. If air will not
ow throw the hose, use a wire coat hanger to clear the
blockage.
2. The air inlet, burnpot, interior combustion air
chambers, combustion blower, or exhaust
pipe are blocked with ash or foreign material.
Follow all cleaning procedures in the maintenance
section of the owner’s manual.
3. The rebox is not properly sealed.
Make sure the door is closed and that the gasket is in
good shape.
4. Vent pipe is incorrectly installed.
Check to make sure vent pipe installation meets criteria
in owner’s manual.
5. The airow switch wire connections are bad.
Check the connectors that attach the gray wires to the
air switch.
6. Combustion blower failure.
With the stove on, check to see if the combustion blower
is running. If it is not, you will need to check for power
going to the combustion blower. It should be a full
current. If there is power, the blower is bad. If there is
not, see #8.
7. Control board not sending power to
combustion blower.
If there is no current going to the combustion blower,
check all wire connections. If all wires are properly
connected, you have a bad control board.
8. Control board not sending power to air
switch.
There should be a 5-volt current (approximately) going to
the air switch after the stove has been on for 30 seconds.
9. Air switch has failed.
To test the air switch, you will need to disconnect the
air hose from the body of the stove. With the other end
still attached to the air switch, very gently suck on the
loose end of the hose (you may want to remove the
hose entirely off the stove and the air switch rst and
make sure it is clear). If you hear a click, the air switch
is working. BE CAREFUL TOO MUCH VACUUM CAN
DAMAGE THE AIR SWITCH.
Trouble Shooting Guide
19
DisplayisFlashing“E3”
Possible Causes PossibleRemedies:(Unplugstoverstwhenpossible)
1. The hopper is out of pellets Rell the hopper.
2. The air dampener is too far open for a low
feed setting
If on the low setting, you may need to close the
dampener all the way.
3. The burnpot holes are blocked. Remove the burnpot and thoroughly clean it.
4. The air inlet, the interior chambers, or exhaust
system has a partial blockage.
Follow all cleaning procedures in the maintenance
section of the owner's manual
5. The hopper safety switch has failed or hopper
is open.
When operating the unit, be sure the hopper lid is
closed so that the hopper safety switch will activate.
Check the wires leading from the hopper safety switch
to the control panel and auger motor for secure
connections. Use a continuity tester to test the hopper
safety switch; replace if necessary.
6. The auger shaft is jammed.
"Start by emptying the hopper. Then remove the auger
motor by removing the auger pin, then remove the two
bolts that hold the auger bracket to the auger tube.
The auger bracket will now be able to be removed
form the auger tube. Remove the two bolts on the side
of the auger tube to remove the lower bearing of the
auger. Pull the auger out of the tube to free the jam.
7. The auger motor has failed.
Remove the auger motor from the auger shaft and try
to run the unit. If the motor will turn the shaft is jammed
on something. If the motor will not turn, the motor is
bad.
8. The Proof of Fire (POF) thermodisc has
malfunctioned.
Temporarily bypass the POF thermodisc by
disconnecting the two wires and connecting them
with a short piece of wire. Then plug the stove back
up. If the stove comes on and works, you need to
replace the POF thermodisc. This is for testing only. DO
NOT LEAVE THE THERMODISC BYPASSED. Your blowers
will never shut off and if the re went out the auger will
continue to feed pellets until the hopper is empty if
you leave the POF thermodisc bypassed.
9. The control board is not sending power to
the POF thermodisc or other auger system
components.
There should be a 5-volt (approximately) current going
to the POF thermodisc after the stove has been on for
10 minutes.
Trouble Shooting Guide
20
DisplayisFlashing“E4”
Possible Causes PossibleRemedies:(Unplugstoverstwhenpossible)
1. The air inlet, burnpot, interior combustion air
chambers, combustion blower, or exhaust pipe
are blocked with ash or foreign material.
Follow all cleaning procedures in the maintenance
section of the owner’s manual.
2. The Proof of Fire (POF) thermodisc has came
unplugged
Check the (POF) thermodisc to see if the wires are
connected properly.
3. The Proof of Fire (POF) thermodisc has
malfunctioned.
Temporarily bypass the POF thermodisc by
disconnecting the two wires and connecting them
with a short piece of wire. Then plug the stove back
up. If the stove comes on and works, you need to
replace the POF thermodisc. This is for testing only.
DO NOT LEAVE THE THERMODISC BYPASSED. Your
blowers will never shut off and if the re went out the
auger will continue to feed pellets until the hopper
is empty if you leave the POF thermodisc bypassed.
4. The hopper is out of Pellets. Rell the hopper.
5. The hopper safety switch has failed or hopper is
open.
When operating the unit, be sure the hopper lid is
closed so that the hopper safety switch will activate.
Check the wires leading from the hopper safety
switch to the control panel and auger motor for
secure connections. Use a continuity tester to test
the hopper safety switch; replace if necessary.
6. The auger shaft is jammed.
Start by emptying the hopper. Then remove the
auger motor by removing the auger pin. Remove
the auger shaft inspection plate in the hopper so that
you can see the auger shaft. Gently lift the auger
shaft straight up so that the end of the auger shaft
comes up out of the bottom auger bushing. Next,
remove the two nuts that hold the top auger biscuit
in. Then rotate the bottom end of the auger shaft
up towards you until you can lift the shaft out of the
stove. After you have removed the shaft, inspect it
for bent ights, burrs, or broken welds. Remove any
foreign material that might have caused the jam.
Also, check the auger tube for signs of damage
such as burrs, rough spots, or grooves cut into the
metal that could have caused a jam.
7. The auger motor has failed.
Remove the auger motor from the auger shaft and
try to run the unit. If the motor will turn the shaft is
jammed on something. If the motor will not turn, the
motor is bad.
DisplayisFlashing“E5”
Possible Causes PossibleRemedies:(Unplugstoverstwhenpossible)
1. The stove automatically ashes "E5" when turned
on
The T-stat sensor has come unplugged form
the control board. Check to see if the sensor is
unplugged. If the sensor is not unplugged then the
sensor is damaged or has a short. If the sensor is
damaged or has a short it will need to be replaced.
Trouble Shooting Guide
21
Stove Feeds Pellets, But Will Not Ignite
Possible Causes PossibleRemedies:(Unplugstoverstwhenpossible)
1. Air damper open too far for ignition.
Push the air damper in closer to the side of the stove
for startup. In some situations it may be necessary to
have the damper completely closed for ignition to
take place. After there is a ame, the damper can
then be adjusted for the desired feed setting.
2. Blockage in igniter tube or inlet for igniter tube.
Find the igniter housing on the backside of the rewall.
The air intake hole is a small hole located on bottom
side of the housing. Make sure it is clear. Also, look
from the front of the stove to make sure there is not any
debris around the igniter element inside of the igniter
housing.
3. The burnpot is not pushed completely to the
rear of the rebox.
Make sure that the air intake collar on the burnpot is
touching the rear wall of the rebox.
4. Bad igniter element.
Put power directly to the igniter element. Watch the
tip of the igniter from the front of the stove. After
about 2 minutes the tip should glow. If it does not, the
element is bad.
5. The control board is not sending power to the
igniter.
Check the voltage going to the igniter during startup.
It should be a full current. If the voltage is lower than
full current, check the wiring. If the wiring checks out
good, the board is bad.
Smoke Smell Coming Back Into The Home
Possible Causes PossibleRemedies:(Unplugstoverstwhenpossible)
1. There is a leak in the vent pipe system.
Inspect all vent pipe connections. Make sure they are
sealed with RTV silicone that has a temperature rating
on 500 degree F or higher. Also, seal joints with UL-
181-AP foil tape. Also, make sure the square to round
adapter piece on the combustion blower has been
properly sealed with the same RTV.
2. The gasket on the combustion blower has
gone bad.
Inspect both gaskets on the combustion blower to
make sure they are in good shape.
Because it is a wood-burning device, your pellet heater may emit a faint wood-burning odor. If this
increases beyond normal, or if you notice an unusual soot build-up on walls or furniture, check your exhaust
system carefully for leaks. All joints should be properly sealed. Also clean your stove, following instructions in
“MAINTENANCE”. If problem persists, contact your dealer.
Convection Blower Shuts Off And Comes Back On
Possible Causes PossibleRemedies:(Unplugstoverstwhenpossible)
1. The convection blower is overheating and
tripping the internal temperature shutoff.
Clean any dust off of the windings and fan blades. If
cleaning the blower does not help, the blower may be
bad.
2. Circuit board malfunction.
Test the current going to the convection blower. If
there is power being sent to the blower when it is
shut off, then the control board is ne. If there is NOT
power being sent to the blower when it shuts off during
operation, then you have a bad control board.
Trouble Shooting Guide
22
Stove Will Not Feed Pellets, But Fuel Feed Light Comes On As Designed
Possible Causes PossibleRemedies:(Unplugstoverstwhenpossible)
1. High limit switch has tripped or is
defective.
Wait for the stove to cool for about 30 - 45 minutes. Locate
the High Limit thermodisc and press the reset button on the
back of it. If the heater will not restart, check the thermodisc
to see if it’s bad. To test if the thermodisc is bad, you can
bypass it as described previously for the POF thermodisc.
2. Bad Auger Motor.
Remove the auger motor from the auger shaft and try to
run the unit. If the motor will turn the shaft is jammed on
something. If the motor will not turn, the motor is bad.
3. Auger Jam.
Start by emptying the hopper. Then remove the auger
motor by removing the auger pin. Remove the auger shaft
inspection plate in the hopper so that you can see the
auger shaft. Gently lift the auger shaft straight up so that the
end of the auger shaft comes up out of the bottom auger
bushing. Next, remove the two nuts that hold the top auger
biscuit in. Then rotate the bottom end of the auger shaft up
towards you until you can lift the shaft out of the stove. After
you have removed the shaft, inspect it for bent ights, burrs,
or broken welds. Remove any foreign material that might
have caused the jam. Also, check the auger tube for signs
of damage such as burrs, rough spots, or grooves cut into
the metal that could have caused a jam.
4. Loose wire or connector.
Check all wires and connectors that connector to the auger
motor, high limit switch, and the Molex connector.
5. Bad control board.
If the fuse is good, the wires and connectors check out
good, and the high limit switch did not trip, test for power
going to the auger motor. If there is not a full current going
to the auger motor when the fuel feed light is on, you have
a bad control board.
HighLimitSwitchKeepsTripping
Possible Causes PossibleRemedies:(Unplugstoverstwhenpossible)
1. The convection blower is overheating
and tripping the internal temperature
shutoff.
Clean any dust off of the windings and fan blades. If oiling
the blower does not help, the blower may be bad.
2. The stove is being left on the highest
setting for extended periods of time.
If operating the heater on the highest heat setting, the room
temperature could increase enough and lead to potential
overheating situations. If this happens, try operating at a
lower heat setting.
3. Fuel other than wood pellets is being
burned in the stove.
This pellet stove is designed and tested to use wood pellets.
Check for signs of fuel other than wood pellets. No other
types of fuel have been approved for this pellet stove. If
there are signs of other types of fuel being used, stop using
them immediately.
4. Power surge or brown out situation.
A power surge, spike, or voltage drop could cause the high
limit switch to trip. Check to see if a surge protector is being
used on the stove. If not, recommend one to the consumer.
5. High limit switch is malfunctioning. If the other items check out OK, replace the high limit switch.
Trouble Shooting Guide
23
Glass“Soot’s”UpAtAVeryFastRate
Flame Is Lazy, Dark, And Has Black Tips
AfterStoveHasBeenOnForAWhile,TheBurnpotOverlls
Possible Causes PossibleRemedies:(Unplugstoverstwhenpossible)
1. Stove or vent pipe is dirty, which restricts airow
through the burnpot.
Follow all cleaning procedure in the maintenance
section of the owner’s manual.
2. Vent pipe installed improperly.
Check to make sure the vent pipe has been installed
according to the criteria in the owner’s manual.
3. Air damper is set too far in (closed) for a higher
setting.
Pull the damper knob farther out away from the side
of the stove and try to burn the unit again.
4. Burnpot holes are blocked. Remove the burnpot and thoroughly clean it.
5. Air damper is broken.
Visually inspect the damper assembly. Make sure
the damper plate is attached to the damper rod.
When the damper rod is moved the plate should
move with it.
6. Blockage in air intake pipe.
Visually inspect the air intake pipe that leads into the
burnpot for foreign material.
7. Combustion blower is not spinning fast enough.
Test the RPM on the blower after the blades have
been cleaned. The RPM should be approximately
3000 RPM.
8. Bad Pellets. (Applies to GLASS “SOOT’S” UP AT A
VERY FAST RATE Only)
The brand of pellets or the batch of pellets that are
being used may be of poor quality. If possible, try a
different brand of pellets. You might also want to try
a brand that is made from a different type of wood
(softwood vs. hardwood). Different woods have
different characteristics when being burned.
Trouble Shooting Guide
24
3
1
6
7
8
9
10
11
12
13
14
15
16
17
18
29
30
31
28
27
26
25
23
24
5
22
21
20
4
19
2
Parts Diagram
25
3
1
6
7
8
910
11
12
13
14
15
16
17
18
30
31
29
28
2627
25
23
24
5
22
21
20
4
19
2
4
3
2
1
Parts Diagram / Parts List
In order to maintain warranty, components must be replaced using original manufacturers parts purchased through
your dealer or directly from the appliance manufacturer. Use of third party components will void the warranty.
Key Part No. Description Qty.
1 892663 Handle Assembly 1
2 40792 Feed Door 1
3 88066 3/4” Round Rope Gasket-Black 46 in
4 892667 Door Glass 1
Key Part No. Description Qty.
1 892199 Housing, PCBA Controller 1
2
80630 PCBA, Controller 1
3 891148 Lid Latch 1
4 892669 Top Weldment 1
5
80491 Lid Switch 1
6 80631 PCBA 1
7 892672 Vented Side Panel, Right 1
8 892673 Vented Side Panel, Left 1
9 892674 Vented Back Panel 1
10 892660 Hopper 1
11 80462 AC Electrical Connector 1
12 80602 Exhaust Blower 1
13
88166 Gasket, Exhaust Blower 1
14 892668 Ash Clean-Out Covers 2
15
88258 Gasket, Ash Clean-out 2
16 80604 Igniter 1
17 83538 Shaft Collar - Ignitor Tube 1
18 69762 Burnpot 1
19
80599 T-Disc, Exhaust 1
20
80488 Auger Motor 1
21
892665 Auger Motor Mounting Bracket 1
22
892661 Auger Housing Weld. 1
23 892677 Auger 1
24 892664 Agitator Bushing 1
25 80601 T-Disc, Room Air 1
26 80622 Room Blower 1
27 80549 Vacuum Switch 1
28 88176 Insulation Blanket 1
29 892659 Main Weldment 1
30 892671 Front Bottom 1
31 892670 Door Assembly 1
*
80710 Wiring Harness 1
*
80711 Thermistor 1
* Item Not Shown
26
Wiring Diagram
1.25A 250V
FUSE
7.5A 250V
FUSE
27
Limited Warranty
Pellet / Corn / Multi-Fuel Heaters
(Inserts, Freestanding, and Pedestal)
United States Stove Company warrants to the original purchaser its
The operation of this heater in a manner inconsistent with the owner’s manual will void you warranty and is also against federal regulations.
products against premature failure of any component due to workmanship, quality, or
materials as follows:
TIME PERIOD:
Firebox / Firepot ......................................................................................................................... Three Years
Heat Exchanger .......................................................................................................................... Three Years
Door .......................................................................................................................................... Three Years
Cabinets and Trim ........................................................................................................................... One Year
Gaskets ......................................................................................................................................... One Year
All Electrical Components (Blower, Auger / Agitator Motor, PC Board, Switches) ................................... One Year
Ceramic Glass / Agitator .................................................................................................................. One Year
CLAIM PROCEDURE
Any defects should be reported to United States Stove Company or its dealer and/or distributor giving descriptions and pertinent data, including proof or
purchase which will be returned upon request.
Providing the heater has been installed and used in accordance with the Owners Manual supplied with the heater, United States Stove Company will either:
1) Replace the defective part free of charge
2) Replace the heater free of charge
3) Where the defect is of a cosmetic (non-functional) nature, United States Stove Company will bear reasonable expense to refurbish the heater, includ-
ing such items as welding, painting, and incidental labor. A “Reasonable” is de ned by terms of this warranty as $30.00/hour with full refund for any
purchase of parts from U.S. Stove Company.
NOT COVERED
Speci cally not covered under terms of this limited warranty or any other warranty are
problems relating to smoking or creosote. Smoking is attributable
to inadequate draft due to the design or installation of the ue system or installation of the heater itself. Creosote formation is largely attributable to
improper operation of the unit and/or draft as mentioned above. Also, not covered are:
1) Removal and re-installation cost.
2) Service calls to diagnose trouble (unless authorized in writing by the manufacturer, distributor, or dealer).
3) Painted or plated surfaces.
4) Damage or defect caused by improper installation, accidents, misuse, abuse (including over ring) or alteration.
5) Transportation or shipping costs.
LIMITATIONS AND EXCLUSIONS
1) United States Stove Company shall not be liable for incidental, consequential, special, or contingent damages anyone might suffer as a result of their
breach of this written warranty or any implied warranty.
2) Should the heater be replaced by United States Stove Company “free of charge, all further warranty obligations are thereby met.
3) Parts and/or service replacements made under the terms of this warranty are warranted only for the remaining period of the original heater warranty.
4) Without speci c written exclusionary waivers, no one has authority to add to or vary this limited warranty, or to create for United States Stove Com-
pany any further obligation of liability in connection with this heater or
any other applicable accessory. Any further warranty implication applicable to
this heater or any applicable accessory is limited in duration to the same time period as the original statement in the above schedule.
YOUR DUTIES
1) This heater, including all applicable accessories, must be installed and operated in accordance with local authorities having jurisdiction and the instruc-
tions furnished with the Owners Manual.
2) You should keep as permanent record your proof of purchase (or canceled check or invoice).
PROBLEM/RESOLUTION
1) As purchaser, you must rst contact the dealer and/or distributor from whom you purchased your heater.
2) If within a reasonable period of time you do not receive satisfactory service from the distributor and/or dealer, write or call United States Stove Com-
pany, Customer Service Department, including complete details of the problem and/or problems you are experiencing, details of your installation, your
proof of purchase, and the heater serial number or test agency code number.
WARRANTOR
The warrantor of record is United States Stove Company, PO Box 151, 227 Industrial Park Road, South Pittsburg, Tennessee 37380.
Phone number: (800)-750-2723 • Website: www.usstove.com
NOTE
This warranty gives you speci c legal rights; and, you may also have other rights which vary from state to state.
THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM
YOUR PELLET STOVE, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY.
KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE.
WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE
NAMEPLATE ATTACHED TO THE HEATER.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION
AS SHOWN IN THIS LIST:
227 Industrial Park Road,
South Pittsburg, TN 37380
www.usstove.com
Phone 1-800-750-2723
1. The part number _______________________________
2. The part description ____________________________
3. The model number _____________________________
4. The serial number ______________________________
How To Order Repair Parts